Thermo Products 100n, chx-3 75n, 125n operation manual Converting Gas Flow Rate

Page 52
TABLE 6 - CONVERTING GAS FLOW RATE

All installations and services must be performed by qualified service personnel.

TIME (sec.)

FLOW (cfh)

TABLE 6 - CONVERTING GAS FLOW RATE

 

 

40

90

*

For one cubic foot per revolution gas meter dials,

41

88

42

86

 

use Table directly.

44

82

*

For 1/2 cubic foot per revolution gas meter dials:

45

80

46

78

 

1.

Determine time for two dial revolutions

47

77

 

2.

Use Table directly

48

75

*

For two cubic foot per revolution gas meter dials:

49

73

50

72

 

1.

Determine time for one complete dial revolutions

51

71

 

2.

Divide time by two

52

69

 

3.

Use Table directly

53

68

 

 

 

54

67

 

 

 

55

65

 

 

 

56

64

 

 

 

57

63

 

 

 

58

62

 

 

 

59

61

 

 

 

60

60

 

 

 

62

58

 

 

 

64

56

 

 

 

66

54

 

 

 

68

53

 

 

 

70

51

 

 

 

72

50

 

 

 

74

49

 

 

 

76

47

 

 

 

78

46

 

 

 

80

45

 

 

 

84

43

 

 

 

88

41

 

 

 

92

39

 

 

 

96

38

 

 

 

100

36

 

 

 

105

34

 

 

 

110

33

 

 

 

115

31

 

 

 

120

30

 

 

 

125

29

 

 

 

130

28

 

 

 

135

27

 

 

 

140

26

 

 

 

150

24

 

 

 

160

23

 

 

 

170

21

 

 

 

180

20

 

 

 

46

Image 52
Contents MODELS FOR USE WITH NATURAL GAS OR LP GAS PROPANE CHX3-75N CDX3-75N CHX3-100N CDX3-100NCHX3-125N CDX3-125N INSTALLATION AND OPERATION MANUALI. SAFETY INFORMATION This and the previous page contain reproductions of the various warning and instruction labels placed on the Thermo Pride Two Stage Condensing Gas Furnaces. Please read and comply with the contents of these labels 1.A windows be opened The CHX3/CDX3 furnace models are sealed combustion design, which does not require an air shutter adjustment air shutters are not used for proper flame characteristics. Burner box access cover must always be secured with all screws in place and tightened before operating furnace SECTION INDEXBEGINNING PAGE II. FURNACE SPECIFICATIONS CDX3 SERIES INSTALLATION PARTS PACKAGES – CHX3-75 INSTALLATION PARTS PACKAGES – CDX3-75 Grounding instructions III. GENERAL INSTALLATION B. FURNACE LOCATION B1. CDX3 HORIZONTAL APPLICATIONFigure PVC Pipe Designation Maximum Quantity of Elbows E.Direct Venting Through a Sidewall Outside Combustion Air Intake RH viewc.The vent terminal shall not be located •near soffit vents, crawl space vents, or other areas where condensate or water vapor could create a nuisance, hazard, or cause property damage, and Page E1. Single-PipeSidewall Venting Option 5.Optional Direct Vent Terminations Install these optional kits according to the instructions provided with each kit. The location and clearance requirements are identical to those of the standard vent terminations described in this manual 1.Figures 6B, 7, and 8 follow depicting typical exhaust vent and air intake connections for the furnace model series CHX3 and the CDX3, respectively, as well as a list of required parts to correctly install each system Applications Applications leading away from the furnace must be composed of 3-inchdiameter PVC pipe and pipe fittings only. Refer to item E in Figure 3. Connecting The Combustion Air Intake Piping I.CONDENSATE DRAIN LINE AND TRAP ASSEMBLY Figure 14. TRAP ASSEMBLY MOUNTED ON CHX3Figure 15. TRAP ASSEMBLY MOUNTED ON CDX3 2.Determine on which side of furnace the condensate disposal line is to be run NOTICE: On CHX3/CDX3’s this must be the same side as the flue outlet or bottom of unit. Attach the condensate trap to the furnace casing using the #8x3/4” sheet metal screws provided in the parts package. Pilot holes are provided on both sides of the casing for mounting J. GENERAL GAS PIPING J1. REQUIREMENTS AND SIZING OF DUCT WORK Figure 18A TABLE 2A Figure K. FILTERS 1. CHX3 MODELS: HIGHBOYS2. CDX3 MODELS: COUNTERFLOWS Figure L. WIRING Table 4A S7 DIP Switch Switch SettingsOptions Time2-StageBlower Settings from factory Table 4C IV. STARTING THE UNIT A. SEQUENCE OF OPERATIONS FLAME MUST BE DETECTED IF THERMOSTAT W2 CONTACTS ARE CLOSED OTHERWISE B. INITIAL START UP OPERATING INSTRUCTIONSC. Measuring And Adjusting Heat Input Rate Observe the following precautions when measuringA.Burner manifold pressure with a pressure gauge B.Gas flowrate by clocking gas meterNOTICE: A U-tubemanometer, measuring pressure in inches of water column, is recommended for all gas pressure measurements. However, an aneroid pressure gauge, in good working condition, capable of reading pressure changes of 0.05 in. W.G., or less, that was recently calibrated within the last year, is a satisfactory alternate. These two 2 devices will be considered as equivalent and interchangeable. Either device is referred to below as a “pressure gauge” Heat input rate in BTUH = Figure 21.Go to Checkout Procedure below Checking The Burner FlameCheckout Procedure TABLE 6 - CONVERTING GAS FLOW RATE D. FURNACE CHECKOUT PROCEDURE V. INSTALLERS INSTRUCTIONS TO USERFigure VI. TROUBLESHOOTING DIAGNOSTIC FEATURES Power must be disconnected before servicingTROUBLESHOOTING GUIDE IS INDUCER RUNNING ON LOW SPEED? YES DOES THE HOT DO BURNERS STAY LIT PAST PROOF OF FLAME CHECK? REPLACE THE 50V51-843CONTROL CHECK FOR 24 VOLTS Appendix –AReplacement Parts List Page Page Page Appendix – B Wiring Diagrams