Lochinvar INS7162, MP2, INS7141, TST2313 installation instructions Table of Contents

Page 2

This instruction manual is organized into four main sections:

1)Sequence of Operation, 2) Installation, 3) Control Settings, and 4) Testing and Troubleshooting. The Sequence of Operation section has seven sub-sections. We recommend reading Section A: General Operation of the Sequence of Operation, as this contains important informa- tion on the overall operation of the control. Followed by the sub-sections that apply to your installation. The Control Settings section (starting at DIP Switch Settings) of this instruction manual describes the various items that are adjusted and displayed by the control. The control functions of each adjustable item are described in the Sequence of Operation.

TABLE OF CONTENTS

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Symbol Description . . . . . . . . . . . . . . . . . . . . . . . . .3

Sequence of Operation . . . . . . . . . . . . . . . . . . . . . .4

Section A: General Operation . . . . . . . . . . .4

Section B: Staging . . . . . . . . . . . . . . . . . . . .6

Section C: Pump Operation . . . . . . . . . . . . .8

Section D: Boiler Reset . . . . . . . . . . . . . . . .9

Section E: DHW . . . . . . . . . . . . . . . . . . . . . .12

Section F: Set Point . . . . . . . . . . . . . . . . . . .14

Section G: External Input . . . . . . . . . . . . . . .15

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

DIP Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . .22

Control Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

View Menu . . . . . . . . . . . . . . . . . . . . . . . . . .24 Adjust Menu . . . . . . . . . . . . . . . . . . . . . . . . .25

Testing the Control . . . . . . . . . . . . . . . . . . . . . . . . .29

Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Typical Boiler Installation . . . . . . . . . . . . . . . . . . . . .32

Typical DWH Priority Heating Package System . . .34

Notes Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

USER INTERFACE

The control uses a Liquid Crystal Display (LCD) as the method of supplying information. The LCD is used in order to setup and monitor the operation of your system. The con- trol has four push buttons ( FIG. 2) for selecting and adjust- ing settings. As you program your control, record your set- tings in the ADJUST menu table which is found in the sec- ond half of this instruction manual.

MENU

All of the items displayed by the control are organized into two menus. These menus are listed on the top left hand side of the display (Menu Field). To select a menu, use the Menu button. By pressing and releasing the Menu button, the display switches between the two menus. Once a menu is selected, there will be a group of items that can be viewed within the menu, see Figure 2.

ITEM

The abbreviated name of the selected item will be displayed in the item field of the display. To view the next available item, press and release the Item button. Once you have reached the last available item in a menu, pressing and releasing the Item button will return the display to the first item in the selected menu. The items can be quickly scrolled through by holding the Item button and pressing the down arrow button. To rapidly scroll through the items in the reverse order, hold the Item button and press the up arrow button, see Figure 2.

ADJUST

To make an adjustment to a setting in the control, begin by selecting the ADJUST menu using the Menu button. Then select the desired item using the Item button. Finally, use the up arrow button, or down arrow button to make the adjustment. Additional information can be gained by observing the Status field of the LCD. The status field will indicate which of the control's outputs are currently active. Most symbols in the status field are only visible when the VIEW menu is selected, see Figure 2.

2

Image 2
Contents Installation Instructions Additional Functions IncludeTable of Contents Display Domestic Hot Water Boiler Reset Stand AloneSection a General Operation Set PointCombustion Air C. a AlarmBoiler Alarm Fixed Lead RotationSection B Staging Operation Resetting the Rotation SequenceResetting the Running Times ModeLo / Lo Fire DelayLo / Hi Fixed Differential Section C Pump OperationMed Auto DifferentialSection D Boiler Reset Operation Boiler Pump PurgeType of terminal unit. This improves the control of the air High Mass Radiant Section E Domestic HOT Water OPERA- Tion DHW DemandDHW Mode 4 DHW in Primary / Secondary with Priority Section F SET Point Operation Setp Mode 1 Setpoint in Parallel Section G External Input OperationDc or 0 20 mA Dc or 4 20 mABoiler Demand Ac PowerGeneral DHW DemandExternal Input 0 10 V dc Combustion Air / Alarm Contact C.A./AlarmSet Point Demand Primary Pump Contact Prim P1Boiler Return Sensor UnOccupied SwitchRelay 9 / DHW Boiler Supply SensorExternal Input Combustion Air or Alarm C.A. / Alarm Primary Pump Prim P1Cleaning the Control GeneralRotate / OFF Page Page Page Boiler Minimum Stage DelayDHW Mode Boiler MaximumThis item is only available when DHW Mode is set to OFF Testing the Control Error Messages Technical Data Is not a safety limit controlTypical Boiler Installation Typical Boiler Installation Typical DWH Priority Heating Package System