BENDIX SD-08-2412 manual Disassembly, Delivery Check Valve Removal

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DESICCANT

CARTRIDGE O-RING

OUTER HOUSING

O-RING

END COVER

END COVER REPLACEMENT KIT

K

UNIVERSAL

 

MOUNTING PLATE

N

SMALL

O-RING

MEDIUM

 

SCREW

O-RING

 

 

LARGE

O-RING

HEATER &

THERMOSTAT

SEALING

RING

 

HEATER & THERMOSTAT KIT

L

 

 

 

 

 

 

WIRE HARNESS

 

 

 

 

ASSEMBLY

 

 

 

UNINSULATED

EYELET

 

 

 

BUTT SPLICE

ADHESIVE LINED

 

 

CONNECTOR

W/HEAT SHRINK

 

 

HEAT SHRINK TUBING

 

INSULATOR

 

 

 

 

HEATER ELECTRICAL SPLICING KIT

M

FIGURE 9 - MAINTENANCE KIT CONTENTS (ILLUSTRATIONS K THROUGH M)

DISASSEMBLY

The following disassembly procedure is presented for reference purposes and presupposes that a major rebuild of the Bendix® AD-9®or AD-9®IPC air dryer is being undertaken. Several replacement parts and maintenance kits are available which do not require full disassembly. The instructions provided with these parts and kits should be followed in lieu of the instructions presented here. Refer to Figures 7, 8 and 9 during disassembly.

Caution: While performing service on the AD-9®and AD-9®IPC air dryers, it is not recommended that a clamping device (vise, C-clamp, etc.) be used to hold any die cast aluminum component, as damage may result. To hold the end cover, install a pipe nipple in the supply port and clamp the nipple into a vise.

Delivery Check Valve Removal

The current style AD-9®air dryer end cover has a horizontal delivery check valve while earlier styles contained a vertical design. Identify the style of AD-9®air dryer end cover and proceed to the appropriate step for removal. See Figure 7, illustration E.

1.Vertical Delivery Check Valve RemovalUsing an adjustable wrench or a 1-3/4" socket, remove the delivery check valve assembly and o-ring. Remove the o-ring from the check valve assembly.

Horizontal Delivery Check Valve RemovalRemove the delivery check valve plug from the air dryer end cover.

2.Remove the spring, check valve body, and o-ring.

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Contents Description SD-08-2412Port l.D Function/Connection Operation of the Bendix AD-9 AIR DryerPurge Cycle Refer to Figure Preventive Maintenance Turbo CUT-OFF Feature Refer to FigureRebuild the air dryer including the desiccant cartridge Every 10,800 hours 300,000 miles or 36 monthsOperation & Leakage Tests Bendix AD-9AND AD-9IPC AIR Dryer Removal Rebuilding the Bendix AD-9AND AD-9IPC AIR DryersGeneral Maintenance Kits Horizontal Vertical Makeup Line KIT Delivery Check Valve Removal DisassemblyPurge Valve Removal Silencer RemovalDrop In Air Dryer Makeup Line Removal Cleaning & InspectionHeater and Thermostat Assembly Removal End Cover RemovalDelivery Check Valve Assembly AssemblyPurge Valve Housing Assembly Air Dryer Assembly InstallationDrop In Air Dryer Makeup Line Assembly Vehicle Application Requirements Retrofitting the Bendix AD-9AIR DryerMounting the Bendix AD-9AND AD-9IPC AIR Dryer Vehicle PreparationLocating the Bendix AD-9AIR Dryer on Vehicle Connecting the AIR Lines Symptoms Cause Remedy Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting ChartAt the air dryer and plug the end of the air line leading to Check Valve Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting Chart Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting Chart Check Valve Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting Chart Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting Chart High Air Use Low Air UseIntegral Purge AIR Dryer Additional Troubleshooting Information