BENDIX SD-08-2412 manual Check Valve

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Bendix® AD-9®AND AD-9®IPC AIR DRYER TROUBLESHOOTING CHART

SYMPTOMS

CAUSE

REMEDY

1. Dryer is constantly “cycling”

A.

Excessive system leakage.

6.

With gauge installed at RES port of governor, pressure should

or purging. Dryer purges

 

IMPORTANT: Note whether air

 

not drop below ”Cut-In” pressure at the onset of the compressor

frequently (every 4 minutes

 

pressure loss is shown on dash

 

“Unloaded” cycle. If pressure drops, check for “kinks” or

or less while vehicle is idling)

 

gauge(s). Pressure loss shown on

 

restrictions in line connected to RES port. Line connected to

(continued).

 

gauges is caused by service brake

 

RES port on governor must be same diameter, or preferably

 

 

system or component leakage.

 

larger than, lines connected to UNL port(s) on governor.

 

 

Pressure loss NOT SHOWN

 

 

 

 

on gauges is caused by supply

 

 

 

 

system or component leakage.

 

 

 

 

(continued)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B. Leaking purge valve housing

B. With the supply port open to atmosphere, apply 120 psi at the

 

 

assembly and/or o-rings in air

 

control port. Apply a soap solution to the supply port and exhaust

 

 

dryer end cover.

 

port (purge valve seat area). Permissible leakage - 1" bubble in

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5 seconds.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C.

Holset® “E” type compressor.

C. Test the Holset® E Compressor unloader system with feedback

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

line and check valve for proper operation. Make certain Holset

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ECON is not in use with the drop-in version of the air dryer, if

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

so, remove and retest.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When installing a Bendix Drop-In air dryer in a system equipped

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

with a Holset E or QE compressor, remove the Holset ECON valve

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

along with its feedback and governor control line.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Valve

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Feedback Line

Typical Drop-In Air Dryer End Cover

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Contents Description SD-08-2412Port l.D Function/Connection Operation of the Bendix AD-9 AIR DryerPurge Cycle Refer to Figure Preventive Maintenance Turbo CUT-OFF Feature Refer to FigureRebuild the air dryer including the desiccant cartridge Every 10,800 hours 300,000 miles or 36 monthsOperation & Leakage Tests Rebuilding the Bendix AD-9AND AD-9IPC AIR Dryers GeneralBendix AD-9AND AD-9IPC AIR Dryer Removal Maintenance Kits Horizontal Vertical Makeup Line KIT Delivery Check Valve Removal DisassemblyPurge Valve Removal Silencer RemovalHeater and Thermostat Assembly Removal Cleaning & InspectionEnd Cover Removal Drop In Air Dryer Makeup Line RemovalAssembly Purge Valve Housing AssemblyDelivery Check Valve Assembly Installation Drop In Air Dryer Makeup Line AssemblyAir Dryer Assembly Vehicle Application Requirements Retrofitting the Bendix AD-9AIR DryerVehicle Preparation Locating the Bendix AD-9AIR Dryer on VehicleMounting the Bendix AD-9AND AD-9IPC AIR Dryer Connecting the AIR Lines Symptoms Cause Remedy Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting ChartAt the air dryer and plug the end of the air line leading to Check Valve Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting Chart Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting Chart Check Valve Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting Chart Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting Chart High Air Use Low Air UseIntegral Purge AIR Dryer Additional Troubleshooting Information