BENDIX SD-08-2412 Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting Chart, Symptoms Cause Remedy

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Bendix® AD-9®AND AD-9®IPC AIR DRYER TROUBLESHOOTING CHART

SYMPTOMS

CAUSE

REMEDY

1. Dryer is constantly “cycling”

A. Excessive system leakage.

A. If leakage IS SHOWN on gauges, test for excessive service

or purging. Dryer purges

IMPORTANT: Note whether air

brake system leakage.

frequently (every 4 minutes

pressure loss is shown on dash

Allowable leakage:

or less while vehicle is idling).

gauge(s). Pressure loss shown on

Pre-121 vehicles, single vehicles - 2 psi / minute.

 

gauges is caused by service brake

 

Tractor trailer - 3 psi / minute.

 

system or component leakage.

 

Pressure loss NOT SHOWN

121 vehicles, single vehicle - 1 psi / minute per service reservoir.

 

on gauges is caused by supply

Tractor trailer - 3 psi / minute per service reservoir. Repair and

 

system or component leakage.

 

retest as required.

 

 

 

 

 

If leakage is NOT SHOWN on gauges test for excessive supply system leakage.

Remove drain cock or valve in supply reservoir (wet tank) and install air gauge. Build system pressure, allow air dryer to purge and observe air gauge in supply reservoir. Pressure drop should not exceed 1 psi per minute.

Perform tests 1 to 6 in the order presented.

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Contents Description SD-08-2412Port l.D Function/Connection Operation of the Bendix AD-9 AIR DryerPurge Cycle Refer to Figure Preventive Maintenance Turbo CUT-OFF Feature Refer to FigureRebuild the air dryer including the desiccant cartridge Every 10,800 hours 300,000 miles or 36 monthsOperation & Leakage Tests General Rebuilding the Bendix AD-9AND AD-9IPC AIR DryersBendix AD-9AND AD-9IPC AIR Dryer Removal Maintenance Kits Horizontal Vertical Makeup Line KIT Delivery Check Valve Removal DisassemblyPurge Valve Removal Silencer RemovalDrop In Air Dryer Makeup Line Removal Cleaning & InspectionHeater and Thermostat Assembly Removal End Cover RemovalPurge Valve Housing Assembly AssemblyDelivery Check Valve Assembly Drop In Air Dryer Makeup Line Assembly InstallationAir Dryer Assembly Vehicle Application Requirements Retrofitting the Bendix AD-9AIR DryerLocating the Bendix AD-9AIR Dryer on Vehicle Vehicle PreparationMounting the Bendix AD-9AND AD-9IPC AIR Dryer Connecting the AIR Lines Symptoms Cause Remedy Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting ChartAt the air dryer and plug the end of the air line leading to Check Valve Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting Chart Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting Chart Check Valve Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting Chart Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting Chart High Air Use Low Air UseIntegral Purge AIR Dryer Additional Troubleshooting Information