BENDIX SD-08-2412 manual Check Valve

Page 24

Bendix® AD-9®AND AD-9®IPC AIR DRYER TROUBLESHOOTING CHART

SYMPTOMS

CAUSE

REMEDY

2. Water and/or Oil in Supply

(Continued)

Poorly filtered inlet air (poor air quality to compressor). Check

o r S e r v i c e R e s e r v o i r

 

for leaking, damaged or malfunctioning compressor air inlet

(continued).

 

components (e.g. induction line, fittings, gaskets, filter bodies,

 

 

etc.). Repair inlet components as needed. Note: Dirt ingestion will

 

 

damage compressor and is not covered under warranty.

 

 

If you found excessive oil present in the service reservoir and you

 

 

did not find any issues above, the compressor may be passing oil.

 

 

Replace compressor. If still under warranty, follow normal warranty

 

 

process.

 

H. Compressor malfunction.

H. If excessive oil is present in the service reservoir and no other

 

 

 

 

issues (from above) were found, the compressor may be

 

 

 

 

passing oil. Test the compressor using the Bendix® BASIC

 

 

 

 

cup method as described in the Bendix compressor service

 

 

 

 

manual and referred to in Appendix A, Table A, column 5.

 

 

Replace compressor. If still under warranty, follow normal warranty

 

 

process.

 

I. Air by-passes desiccant cartridge

I. If the vehicle uses a Holset® compressor, inspect the

 

assembly.

 

 

feedback check valve for proper installation and operation.

 

 

When replacing the desiccant cartridge, make sure desiccant

 

 

cartridge assembly is properly installed and sealing rings are in

 

 

place on mounting surface of desiccant cartridge.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Valve

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Feed Back Line

 

 

 

Typical Drop-In Air Dryer End Cover

 

 

 

 

 

J.

Desiccant requires replacement.

J. Replace desiccant cartridge assembly. Refer to Appendix A,

 

 

 

Table A columns 3 & 4 for recommended intervals.

3. Oil present at air dryer purge A.

Air brake charging system is

A. Air dryers remove water and oil from the air brake charging

exhaust or cartridge during

functioning normally.

system. A small amount of oil is normal. Check that regular

maintenance.

 

maintenance is being performed and that the amount of oil in

 

 

 

the air tanks (reservoirs) is within the acceptable range shown

 

 

 

on the BASIC cup (see also column 5 of Appendix A, Table

 

 

 

A). Replace the air dryer cartridge as needed and return the

 

 

 

vehicle to service.

24

Image 24
Contents SD-08-2412 DescriptionOperation of the Bendix AD-9 AIR Dryer Port l.D Function/ConnectionPurge Cycle Refer to Figure Turbo CUT-OFF Feature Refer to Figure Preventive MaintenanceEvery 10,800 hours 300,000 miles or 36 months Rebuild the air dryer including the desiccant cartridgeOperation & Leakage Tests Rebuilding the Bendix AD-9AND AD-9IPC AIR Dryers GeneralBendix AD-9AND AD-9IPC AIR Dryer Removal Maintenance Kits Horizontal Vertical Makeup Line KIT Disassembly Delivery Check Valve RemovalSilencer Removal Purge Valve RemovalCleaning & Inspection Heater and Thermostat Assembly RemovalEnd Cover Removal Drop In Air Dryer Makeup Line RemovalAssembly Purge Valve Housing AssemblyDelivery Check Valve Assembly Installation Drop In Air Dryer Makeup Line AssemblyAir Dryer Assembly Retrofitting the Bendix AD-9AIR Dryer Vehicle Application RequirementsVehicle Preparation Locating the Bendix AD-9AIR Dryer on VehicleMounting the Bendix AD-9AND AD-9IPC AIR Dryer Connecting the AIR Lines Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting Chart Symptoms Cause RemedyAt the air dryer and plug the end of the air line leading to Check Valve Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting Chart Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting Chart Check Valve Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting Chart Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting Chart Low Air Use High Air UseAdditional Troubleshooting Information Integral Purge AIR Dryer