BENDIX SD-08-2412 manual Purge Cycle Refer to Figure

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GOVERNOR

 

 

 

 

 

 

 

 

CHECK

 

 

 

 

 

 

 

 

 

 

 

VALVE

 

ORIFICE

 

 

 

 

DESICCANT

 

 

 

 

 

 

 

 

 

CARTRIDGE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DESICCANT

 

 

 

 

 

 

 

 

 

 

 

BED

 

 

 

 

 

 

 

PURGE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VOLUME

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OIL

 

 

 

 

 

 

 

 

 

 

 

 

SEPARATOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONTROL

 

 

 

 

 

 

 

 

 

 

PORT

 

 

 

 

 

 

 

COMPRESSOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ENGINE

 

SUPPLY

 

 

 

 

 

CHECK

 

 

 

 

 

 

 

 

 

TURBO

 

 

 

 

 

 

 

 

VALVE

 

 

 

PORT

 

 

 

 

 

 

 

ASSEMBLY

 

RESERVOIR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DELIVERY

 

 

 

TURBO

PURGE

 

 

HEATER

SUMP PORT

 

 

 

CUT-OFF

EXHAUST

 

 

 

 

 

PISTON

VALVE

ELEMENT

 

 

FIGURE 3 - BENDIX®AD-9®AND AD-9®IPC AIR DRYER PURGE CYCLE

changes several times, reducing the temperature, causing contaminants to condense and drop to the bottom, or sump, of the air dryer end cover.

After exiting the end cover, the air flows into the desiccant cartridge. Once in the desiccant cartridge, air first flows through an oil separator which removes water in liquid form as well as oil and solid contaminants.

Air exits the oil separator and enters the desiccant drying bed. Air flowing through the column of desiccant becomes progressively drier as water vapor adheres to the desiccant material in a process known as “adsorption”. The desiccant cartridge using the adsorption process typically removes 95% of the water vapor from the pressurized air.

The majority of dry air exits the desiccant cartridge through its integral single check valve to fill the purge volume between the desiccant cartridge and outer shell. Some air will also exit the desiccant cartridge through the purge orifice adjacent to the check valve.

Dry air flows out of the purge volume through the single check valve assembly and out the delivery port to the first (supply) reservoir of the air system.

The air dryer will remain in the charge cycle until air brake system pressure builds to the governor cut-out setting.

PURGE CYCLE (Refer to Figure 3)

When air brake system pressure reaches the cut-out setting of the governor, the compressor unloads (air compression stopped), and the purge cycle of the air dryer begins. When the governor unloads the compressor, it pressurizes the compressor unloader mechanism and line connecting the governor unloader port to the air dryer end cover control port. The purge piston moves in response to air pressure, causing the purge valve to open to atmosphere and (partially) closing off the supply of air from the compressor. (This will be further discussed in the section covering the turbo cut-off feature.) Contaminants in the end cover sump are expelled immediately when the purge valve opens. Also, air – which was flowing through the desiccant cartridge – changes direction and begins to flow toward the open purge valve. Oil and solid contaminants collected by the oil separator are removed by air flowing from the desiccant drying bed to the open purge valve.

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Contents Description SD-08-2412Port l.D Function/Connection Operation of the Bendix AD-9 AIR DryerPurge Cycle Refer to Figure Preventive Maintenance Turbo CUT-OFF Feature Refer to FigureRebuild the air dryer including the desiccant cartridge Every 10,800 hours 300,000 miles or 36 monthsOperation & Leakage Tests Rebuilding the Bendix AD-9AND AD-9IPC AIR Dryers GeneralBendix AD-9AND AD-9IPC AIR Dryer Removal Maintenance Kits Horizontal Vertical Makeup Line KIT Delivery Check Valve Removal DisassemblyPurge Valve Removal Silencer RemovalDrop In Air Dryer Makeup Line Removal Cleaning & InspectionHeater and Thermostat Assembly Removal End Cover RemovalAssembly Purge Valve Housing AssemblyDelivery Check Valve Assembly Installation Drop In Air Dryer Makeup Line AssemblyAir Dryer Assembly Vehicle Application Requirements Retrofitting the Bendix AD-9AIR DryerVehicle Preparation Locating the Bendix AD-9AIR Dryer on VehicleMounting the Bendix AD-9AND AD-9IPC AIR Dryer Connecting the AIR Lines Symptoms Cause Remedy Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting ChartAt the air dryer and plug the end of the air line leading to Check Valve Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting Chart Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting Chart Check Valve Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting Chart Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting Chart High Air Use Low Air UseIntegral Purge AIR Dryer Additional Troubleshooting Information