BENDIX SD-08-2412 manual Operation of the Bendix AD-9 AIR Dryer, Port l.D Function/Connection

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GOVERNOR

COMPRESSOR

 

 

CHECK

 

 

ORIFICE

DESICCANT

 

VALVE

 

 

 

 

 

 

CARTRIDGE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DESICCANT

 

 

 

 

BED

 

 

 

 

 

 

 

PURGE

 

 

 

 

 

 

 

 

VOLUME

 

 

 

 

 

OIL

SEPARATOR

 

 

 

 

 

CONTROL

 

 

 

 

 

PORT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ENGINE

 

 

TURBO

 

RESERVOIR

SUPPLY

 

PORT

 

 

PURGE

 

VALVE

 

 

← ←

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SUMP

EXHAUST HEATER ELEMENT

CHECK VALVE

ASSEMBLY

DELIVERY

PORT

FIGURE 2 - BENDIX® AD-9®AND AD-9®IPC AIR DRYER CHARGE CYCLE

of engine “turbo” boost pressure during the purge cycle of the Bendix® AD-9®and AD-9®IPC air dryers. For ease of serviceability, the desiccant cartridge and discharge check valve assembly are screw-in type. The purge valve housing assembly – which includes the heater and thermostat assembly – and the discharge check valve assembly are serviceable from the exterior of the air dryer, while servicing the screw-in desiccant cartridge requires removal of the air dryer assembly from the vehicle.

The AD-9 IPC air dryer appears identical to the standard AD-9 air dryer, but contains a coalescing media at the inlet of the desiccant bed. This coalescing media provides a higher level of oil removal over the standard AD-9 air dryer. The AD-9 IPC air dryer has all the same functions of the standard AD-9 air dryer, and is used where oil is contaminating downstream components. The Bendix AD-9 IPC air dryer can be identified by the IPC label (shown in Figure 1), located on the air dryer housing.

The Bendix AD-9 and AD-9 IPC air dryers have three female pipe thread air connections and each is identified as follows:

Port l.D.

Function/Connection

CON 4

Control Port

 

(purge valve control and turbo cut-off)

SUP 11

Supply Port (air in)

DEL 2

Delivery Port (air out)

OPERATION OF THE BENDIX AD-9 AIR DRYER

The AD-9 and AD-9 IPC air dryers alternate between two operational modes, or “cycles”, during operation: the charge cycle and the purge cycle. The following description of operation is separated into these “cycles” of operation.

CHARGE CYCLE (Refer to Figure 2)

When the compressor is loaded (compressing air) compressed air – along with oil, oil vapor, water and water vapor – flows through the compressor discharge line to the supply port of the air dryer end cover. As air travels through the end cover assembly, its direction of flow

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Contents SD-08-2412 DescriptionOperation of the Bendix AD-9 AIR Dryer Port l.D Function/ConnectionPurge Cycle Refer to Figure Turbo CUT-OFF Feature Refer to Figure Preventive MaintenanceEvery 10,800 hours 300,000 miles or 36 months Rebuild the air dryer including the desiccant cartridgeOperation & Leakage Tests Bendix AD-9AND AD-9IPC AIR Dryer Removal Rebuilding the Bendix AD-9AND AD-9IPC AIR DryersGeneral Maintenance Kits Horizontal Vertical Makeup Line KIT Disassembly Delivery Check Valve RemovalSilencer Removal Purge Valve RemovalEnd Cover Removal Cleaning & InspectionHeater and Thermostat Assembly Removal Drop In Air Dryer Makeup Line RemovalDelivery Check Valve Assembly AssemblyPurge Valve Housing Assembly Air Dryer Assembly InstallationDrop In Air Dryer Makeup Line Assembly Retrofitting the Bendix AD-9AIR Dryer Vehicle Application RequirementsMounting the Bendix AD-9AND AD-9IPC AIR Dryer Vehicle PreparationLocating the Bendix AD-9AIR Dryer on Vehicle Connecting the AIR Lines Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting Chart Symptoms Cause RemedyAt the air dryer and plug the end of the air line leading to Check Valve Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting Chart Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting Chart Check Valve Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting Chart Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting Chart Low Air Use High Air UseAdditional Troubleshooting Information Integral Purge AIR Dryer