BENDIX SD-08-2412 manual Integral Purge AIR Dryer, Additional Troubleshooting Information

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Appendix B

Additional Troubleshooting Information

The troubleshooting procedure presented on the following pages has been excerpted from a troubleshooting card entitled: Troubleshooting Charging and Air Supply Systems. The complete card can be obtained from authorized Bendix parts outlets under literature number BW1779. It is presented here because of the air dryers connection to the supply air system and for convenience. The procedure is not all inclusive, but rather represents the most commonly encountered complaints.

CONVENTIONAL SUPPLY SYSTEM

& INTEGRAL PURGE AIR DRYER

TWO CYLINDER.

COMPRESSOR

GOVERNOR

STANDARD SINGLE CHECK VALVE

LOW PRESSURE

 

(USED W/INTEGRAL PURGE AIR

INDICATOR

 

DRYERS)

 

DASH

 

 

 

 

 

 

GAUGE

 

SAFETY

REAR

 

 

VALVE

 

 

 

SUPPLY

 

 

AIR DRYER

 

FRONT

 

 

 

 

STANDARD SINGLE

 

 

 

CHECK VALVE

 

 

GOVERNOR

SAFETY

VALVE

DASH

GAUGE

HOLSET TYPE "E & QE"

COMPRESSOR WITH ECON VALVE

HOLSET

“E OR QE”

COMPRESSOR

HOLSET

AIR

DRYER

REAR

SUPPLY

FRONT

LOW

PRESSURE INDICATOR

ECON VALVE

SPECIAL

SINGLE CHECK

("CHOKE" IN INLET)

STANDARD SINGLE

DRAIN COCK

CHECK VALVE

 

HOLSET TYPE "E & QE"

COMPRESSOR W/O ECON VALVE

GOVERNOR

SAFETY

LOW PRESSURE

 

VALVE

INDICATOR

 

 

 

 

AIR DRYER

 

DASH

 

REAR

GAUGE

HOLSET

SUPPLY

 

 

“E OR QE”

 

 

 

COMPRESSOR

 

FRONT

 

SPECIAL

SINGLE CHECK -

 

 

 

PROTECTION VALVE

 

 

SINGLE CHECK

 

 

(USED W/SYSTEM

SINGLE CHECK VALVE (USED

("CHOKE" IN INLET)

 

PURGE AIR DRYERS)

W/INTEGRAL PURGE AIR DRYERS)

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BW1627 © 2011 Bendix Commercial Vehicle Systems LLC • All Rights Reserved • 4/2011

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Contents SD-08-2412 DescriptionOperation of the Bendix AD-9 AIR Dryer Port l.D Function/ConnectionPurge Cycle Refer to Figure Turbo CUT-OFF Feature Refer to Figure Preventive MaintenanceEvery 10,800 hours 300,000 miles or 36 months Rebuild the air dryer including the desiccant cartridgeOperation & Leakage Tests General Rebuilding the Bendix AD-9AND AD-9IPC AIR DryersBendix AD-9AND AD-9IPC AIR Dryer Removal Maintenance Kits Horizontal Vertical Makeup Line KIT Disassembly Delivery Check Valve RemovalSilencer Removal Purge Valve RemovalCleaning & Inspection Heater and Thermostat Assembly RemovalEnd Cover Removal Drop In Air Dryer Makeup Line RemovalPurge Valve Housing Assembly AssemblyDelivery Check Valve Assembly Drop In Air Dryer Makeup Line Assembly InstallationAir Dryer Assembly Retrofitting the Bendix AD-9AIR Dryer Vehicle Application RequirementsLocating the Bendix AD-9AIR Dryer on Vehicle Vehicle PreparationMounting the Bendix AD-9AND AD-9IPC AIR Dryer Connecting the AIR Lines Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting Chart Symptoms Cause RemedyAt the air dryer and plug the end of the air line leading to Check Valve Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting Chart Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting Chart Check Valve Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting Chart Bendix AD-9AND AD-9IPC AIR Dryer Troubleshooting Chart Low Air Use High Air UseAdditional Troubleshooting Information Integral Purge AIR Dryer