Lochinvar Hot Water Generator 1General information continued, WARNING Areas of potential danger

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1General information (continued)

Hot Water Generator Installation and Operation Manual

1General information (continued)

Figure 3_Steam to Water Optional Control Package

Figure 4_Water to Water Optional Control Package

￿WARNING Areas of potential danger:

1.All steam/boiler water lines, joints, valves, and pressure regulators.

2.All hot water outlet lines, joints, valves, and pressure regulators.

3.All power connections and cables.

Before attempting any installation, operation, or maintenance procedures pertaining to this unit:

1.Assure that the incoming steam (or boiler water) has been turned off at the manual shutoff valve.

2.If the unit has been in operation, allow the water in the heater and all components and surfaces (incoming steam line, hot water outlet line, etc.,) to cool before starting the procedure.

3.Assure that all power has been shut off / disconnected before attempting any procedures.

4.Assure that all incoming and outgoing water lines have been turned off at the manual shutoff valves.

￿WARNING Steam or boiler water present situations that can be very dangerous due to the fact

they are under pressure and at very high temperatures. To avoid possible injury or death, use common sense and follow all accepted and recommended procedures when performing installation, operation, and maintenance procedures.

￿WARNING The combination of electricity and water can pose a very dangerous situation.

￿WARNING

As with any piece of equipment that utilizes steam or boiler water under pressure, as well as electricity, the potential exists for severe personal injury if proper installation, operation, and maintenance procedures are not followed. Listed in this section are specific warnings pertaining to Lochinvar Hot Water Generators. In addition, throughout this manual, warnings are restated when procedures are described pertaining to areas of potential danger. All warnings should be carefully read and understood. All precautions contained in the warnings should be carefully followed to reduce the chance of injury.

Assure that all power has been shut off / disconnected before attempting any installation or maintenance procedures.

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Contents Unit shown with optional control package HOT WATER GENERATORDANGER ContentsHazard definitions Hot Water Generator Installation Instructions 1General informationAvailability 1General information Optional control packages see pageFigure 1 Vertical Tanks Figure 2 Horizontal Tanks OptionsFigure 3 Steam to Water Optional Control Package 1General information continuedFigure 4 Water to Water Optional Control Package WARNING Areas of potential dangerTransporting and unpacking the unit 2InstallationFigure 5 Steam to Water Storage Heater Figure 6 Water to Water Storage HeaterExamining the unit 2Installation continuedMounting the unit Unit and componentsPiping the relief valves to drain Connecting the energy source2Installation Steam or boiler water2Installation continued Completing installation3Operation Startup procedureShutdown procedure RECOMMENDED INSPECTIONS 4InspectionTime Interval Power ConnectionsSYMPTOM 5TroubleshootingPROBABLE CAUSE CORRECTIVE ACTIONSYMPTOM 5Troubleshooting continuedPROBABLE CAUSE CORRECTIVE ACTIONSYMPTOM 5TroubleshootingPROBABLE CAUSE CORRECTIVE ACTIONStorage tank maintenance 6MaintenanceMagnesium anode rod inspection 6MaintenanceFigure 7 Horizontal Storage Tank w/Anodes Figure 8 Vertical Storage Tank w/AnodesFigure 9 Pump Wiring Diagram 6Maintenance continuedComponents replacement Power connections - rewiring 6MaintenanceTube bundle - inspection and replacement replacement5.Replace the damaged section of line or valve 6Maintenance continuedStrainers - inspection and replacement 6MaintenanceTraps - replacement steam systems only 6Maintenance continued7Notes 7Notes HWG-i&o-01 CP-2M-12/05