Lochinvar SNA285-125, SNA500-125, SNR200-100, SNR150-100, SNA400-125 service manual Contents

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Contents

PLEASE READ BEFORE PROCEEDING . . . . . . . . . . . 3 Hazard Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

THE SHIELD -- HOW IT WORKS . . . . . . . . . . . . . . . . . 4-6 RATINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1. DETERMINE WATER HEATER LOCATION

Closet and Alcove Installations . . . . . . . . . . . . . . . . . . . . 8 Provide Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Flooring and Foundation . . . . . . . . . . . . . . . . . . . . . . . . 10 Remove Water Heater from Wood Pallet . . . . . . . . . . . 10 Prevent Combustion Air Contamination . . . . . . . . . . . . 10 Removing Water Heater From Existing Common Vent . 11 Combustion & Ventilation Air Requirements . . . . . . . . . 11

2. GENERAL VENTING

Direct Venting Options . . . . . . . . . . . . . . . . . . . . . . . . . 14 Venting and Combustion Air . . . . . . . . . . . . . . . . . . . . . 15 Requirements for Installation in Canada . . . . . . . . . . . . 15 Air Intake/Vent Connections . . . . . . . . . . . . . . . . . . . . . 16 Vent & Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3. SIDEWALL DIRECT VENTING . . . . . . . . . . . . . . . . 18-24

4. VERTICAL DIRECT VENTING . . . . . . . . . . . . . . . . 25-28

5. CONVENTIONAL AND SIDEWALL VENTING . . . . 29

6. SYSTEM PIPING

General Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Scalding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Water Chemistry . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Piping Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Piping Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-34

7. GAS CONNECTIONS

Connecting Gas Supply Piping . . . . . . . . . . . . . . . . . . . 35

Natural Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Pipe Sizing for Natural Gas . . . . . . . . . . . . . . . . . . . 36

Natural Gas Supply Pressure Requirements . . . . . . 36

Propane Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Pipe Sizing for Propane Gas . . . . . . . . . . . . . . . . . . 36

Propane Supply Pressure Requirements . . . . . . . . 36

Check Inlet Gas Supply . . . . . . . . . . . . . . . . . . . . . . . . . 37

Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Gas Valve Replacement . . . . . . . . . . . . . . . . . . . . . . . . 38

8. FIELD WIRING

Low Voltage Connections . . . . . . . . . . . . . . . . . . . . . . . . 39

Power Cord Connection . . . . . . . . . . . . . . . . . . . . . . . . . 39

Runtime Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Alarm Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

9. CONDENSATE DISPOSAL

Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

10. START-UP

Check for Gas Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Inspect/fill Condensate System . . . . . . . . . . . . . . . . . . . . 43 Final Checks Before Starting the Water Heater . . . . . . . 44-46

11. OPERATING INFORMATION

How the Water Heater Operates . . . . . . . . . . . . . . . . . . . 47

Temperature Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Protection Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Water Heater Temperature Regulation . . . . . . . . . . . . . . 48

Adjustable Control Parameters . . . . . . . . . . . . . . . . . . . . 48

Saving Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 49

The Shield Control Module . . . . . . . . . . . . . . . . . . . . . . . 50

Status Display Screens . . . . . . . . . . . . . . . . . . . . . . . . . . 51-52

12. MAINTENANCE

 

Maintenance and Annual Startup

53

Address Report Problems

54

Inspect Water Heater Interior

54

Clean Condensate Trap

54

Check All Piping for Leaks

54

Flue Vent System and Air Piping

55

Check Water System

55

Check Expansion Tank

55

Check Water Heater Relief Valve

55

Inspect Ignition & Flame Sense Electrodes

56

Check Ignition Ground Wiring

56

Check All Water Heating Wiring

56

Check Control Settings

56

Perform Startup & Checks

56

Check Burner Flames

56

Check Flame Signal

56

Review with Owner

56

Handling Ceramic Fiber Materials

57

Cleaning Water Heater Heat Exchanger

57

Oiled Bearing Circulators

57

13. TROUBLESHOOTING

 

Before Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Troubleshooting Chart - No Display . . . . . . . . . . . . . . 59

Checking Temperature Sensors . . . . . . . . . . . . . . . . . 60

Troubleshooting Chart - Noisy System . . . . . . . . . . . 61

Troubleshooting Chart - Fault Messages Displayed . 62-67

Combustion Analysis Procedure . . . . . . . . . . . . . . . . . . . 68

Gas Valve Adjustment Procedure . . . . . . . . . . . . . . . . . . 69

14. DIAGRAMS

Ladder Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

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Contents Installation & Service Manual What to do if YOU Smell GASContents Please read before proceeding Hazard definitionsShield How it works BlowerModels SNR150-100 -- SNA285-125 Model SNA400-125 Model SNA500-125Ratings CSADetermine water heater location Installation must comply withCloset and alcove installations Before locating the water heater, check1Closet Installation Minimum Required Clearances Prevent combustion air contamination Flooring and foundationRemove water heater from wood pallet Do not install the Shield water heater into 3Combustion Air Direct from Outside Minimum Recommended Combustion AIR Supply to Equipment Room General venting Direct venting optionsVent pipe and fittings Venting and combustion airCanada Air intake/vent connections Air inlet pipe materialsVent and air piping Vent LengthRemoving from existing vent Vent/air termination sidewall If using the alternate sidewall terminationSidewall direct venting Vent Size2Clearance to Gravity Air Inlets Termination and fittings Prepare wall penetrationsPrepare wall penetrations Alternate Field Supplied Option Multiple vent/air terminations 5AMultiple Vent Terminations must also comply with -1ADescription and usage Sidewall termination installationSidewall termination optional concentric vent 9Concentric Vent Dimensional Drawing 12Concentric Vent Sidewall Attachment Multiventing sidewall terminationsVertical direct venting Vent/air termination verticalPrepare roof penetrations 2Vertical Terminations with Multiple Water HeatersVertical termination installation Vertical termination optional concentric vent6Concentric Vent Roof Installation Multiventing vertical terminationsConventional and sidewall venting 1Vertical Direct Venting w/Room AirScalding System pipingSystem water piping methods General piping informationDelta T Piping componentsWater chemistry Single Unit 3Multiple Units Water Tank Supply Connecting gas supply piping Gas connectionsNatural gas Propane gasLength of Pipe in Straight Feet for 1/2 PSI Natural Gas Pipe Capacity ChartCheck inlet gas supply Gas valve replacement Gas pressureField wiring 3Low Voltage Field Wiring Connections Inputs Condensate disposal Condensate drainFinal checks before starting the water heater Start-upCheck for gas leaks Inspect/fill condensate system Check system and water heater Start the water heaterIf water heater does not start correctly Check flame and combustion2Operating Instructions Models SNR150-100 -- SNA285-125 3Operating Instructions Models SNA400-125 -- SNA500-125 Operating information Temperature controlProtection features GeneralSaving parameters Water heater temperature regulationAdjustable control parameters Sequence of operation HTR IgnitionShield control module 1Control PanelStatus display screens Status Display ScreensStatus Display Screens cont’d Owner maintenance Maintenance Maintenance and annual startupService technician Maintenance Check expansion tank Flue vent system and air pipingCheck water system Check water heater relief valveCheck control settings Check ignition ground wiring Check burner flameCheck all water heater wiring Check flame signalOiled bearing circulators Cleaning heat exchangerHandling ceramic fiber materials Niosh stated First AidCheck control module fuses TroubleshootingBefore troubleshooting Check the followingUnit Does Not Modulate No DisplayNo Burner Operation Above 50%Checking temperature sensors Temperature F Resistance ΩTroubleshooting No Flame Ign FlameSequence GV/Relay No FlameRunning FailFan Low Manual ResetHigh Limit Fan Speed LowFan Speed High SwitchFan High Sensor OpenParameters ProgrLow 24 VAC Service BlkWatch Dog Error Write EEPromOr Obstruction Combustion Analysis ProcedureGas Valve Adjustment Gas Supply PressureModel SNA400-125 Gas valve adjustment procedureModels SNR150-100 -- SNA285-125 Model SNA500-125Diagrams 120 VACLOW Voltage

SNA400-125, SNR150-100, SNA285-125, SNR200-100, SNA500-125 specifications

Lochinvar has established itself as a leader in the realm of high-efficiency heating solutions, and its line of condensing boilers, including the SNA500-125, SNR200-100, SNA400-125, SNA285-125, and SNR150-100, exemplifies the brand’s commitment to innovation, efficiency, and reliability.

The SNA500-125 model stands out with its impressive heating capacity, designed for larger commercial applications. Featuring advanced modulating burners, it can precisely adjust its output based on real-time demand, significantly enhancing energy efficiency. The stainless steel heat exchanger ensures robust durability and improved thermal performance, while the integrated controls offer advanced diagnostic capabilities and user-friendly operation.

Next in the lineup, the SNR200-100 serves as a versatile option for mid-sized applications. Its compact design allows for flexible installation, making it a valuable choice for facilities with limited space. The boiler incorporates a high-efficiency combustion system that maximizes fuel utilization, while its low NOx emissions technology aligns with environmental standards, reducing the carbon footprint of users.

The SNA400-125 delivers a robust solution for diverse heating needs, equipped with state-of-the-art modulation technology that not only optimizes efficiency but also offers quiet operation – a crucial feature for facilities where noise reduction is paramount. This model also includes built-in redundancy options, enhancing reliability during peak operational periods.

The SNA285-125 provides a balance of performance and efficiency for smaller commercial settings. Its innovative control system offers precise temperature management and easy integration with existing systems. Energy Star certified, this model is not only cost-effective but supports sustainability efforts in various industries.

Lastly, the SNR150-100 is ideally suited for light commercial applications, featuring a compact footprint and excellent heat transfer capabilities. The user-friendly interface and robust safety features make it an excellent choice for operators prioritizing both ease of use and reliability.

All these models incorporate Lochinvar's commitment to superior design and advanced technologies, setting a benchmark in the high-efficiency heating market. With a focus on long-term performance and compliance with modern environmental standards, Lochinvar continues to deliver top-tier solutions tailored to meet diverse customer needs. Whether for large-scale operations or smaller settings, these boilers represent a significant advancement in commercial heating technology.