Lochinvar SNA500-125, SNR200-100, SNA285-125 System piping, System water piping methods, Scalding

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TM

Installation & Service Manual

6System piping

System water piping methods

Observe a minimum of one inch clearance around all un-insulated hot water pipes when openings around the pipes are not protected by non-combustible materials.

2. If this water heater is installed in a closed water supply

system, such as the one having a backflow preventer in the

cold water supply, provisions must be made to control

thermal expansion. DO NOT operate this water heater in a

closed system without provisions for controlling thermal

￿WARNING

Failure to install and maintain a new, listed temperature and pressure relief valve will release the manufacturer from any claim, which might result from excessive temperature and pressures.

Keep clear of the combination temperature and pressure relief valve discharge line outlet. The discharge may be hot enough to cause scald injury. The water is under pressure and may splash.

Hydrogen gas can be produced in an operating water heater that has not had water drawn from the tank for a long period of time (generally two weeks or

more). HYDROGEN GAS IS EXTREMELY FLAMMABLE. To prevent the possibility of injury under these conditions, we recommend the hot water faucet to be open for several minutes at the kitchen sink before you use any electrical appliance, which is connected to the hot water system. If hydrogen is present, there will be an unusual sound such as air escaping through the pipes as hot water begins to flow. Do not smoke or have an open flame near the faucet at the time it is open.

expansion. Warranties do not cover damages from thermal

expansion such as pressure bulges and/or deformities. Your

water supplier or local plumbing inspector should be

contacted on how to control this situation.

3. After installation of the water lines, open the main water

supply valve and fill the water heater. While the water

heater is filling, open several hot water faucets to allow air to

escape from the water system. When a steady stream of

water flows through the faucets, close them and check all

water connections for possible leaks.

4. Never operate the water heater without first being certain it

is filled with water.

Scalding

This water heater can deliver scalding temperature water at any faucet in the system. Be careful whenever using hot water to avoid scalding injury. Certain appliances such as dishwashers and automatic clothes washers may require increased temperature water. By setting the thermostat on this water heater to obtain the increased temperature water required by these appliances, you may create the potential for scald injury. To protect against injury, you should install an ASSE approved mixing valve in the water system. This valve will reduce point of discharge temperature by mixing cold and hot water in branch supply lines. Such valves are available from the local plumbing supplier.

Figure 6-1Scald Warning

General piping information

Basic steps are listed below along with illustrations on the following pages (FIG.’s 6-2 thru 6-4), which will guide you through the installation of the Shield water heater.

1.BEFORE PROCEEDING WITH THE INSTALLATION, CLOSE THE MAIN WATER SUPPLY VALVE. After shutting off the main water supply, open a faucet to relieve the water line pressure to prevent any water from leaking out of the pipes while making the water connections to the water heater. The COLD water inlet and HOT water outlet are identified on the water heater. Make the proper plumbing connections between the water heater and the plumbing system to the building. Install a shutoff valve in the cold water supply line.

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Water temperatures over 125°F (52°C) can cause severe burns instantly or death from scalds.

Children, disabled, and elderly are at highest risk of being scalded.

See instruction manual before setting the thermostat at the water heater.

Feel water before bathing or showering.

Temperature limiting valves are available, consult local plumbing supplier.

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Contents Installation & Service Manual What to do if YOU Smell GASContents Please read before proceeding Hazard definitionsShield How it works BlowerModels SNR150-100 -- SNA285-125 Model SNA400-125 Model SNA500-125Ratings CSADetermine water heater location Installation must comply withCloset and alcove installations Before locating the water heater, check1Closet Installation Minimum Required Clearances Flooring and foundation Remove water heater from wood palletPrevent combustion air contamination Do not install the Shield water heater into 3Combustion Air Direct from Outside Minimum Recommended Combustion AIR Supply to Equipment Room General venting Direct venting optionsVenting and combustion air CanadaVent pipe and fittings Air intake/vent connections Air inlet pipe materialsVent Length Removing from existing ventVent and air piping Vent/air termination sidewall If using the alternate sidewall terminationSidewall direct venting Vent Size2Clearance to Gravity Air Inlets Prepare wall penetrations Prepare wall penetrations Alternate Field Supplied OptionTermination and fittings Multiple vent/air terminations 5AMultiple Vent Terminations must also comply with -1ASidewall termination installation Sidewall termination optional concentric ventDescription and usage 9Concentric Vent Dimensional Drawing 12Concentric Vent Sidewall Attachment Multiventing sidewall terminationsVertical direct venting Vent/air termination verticalPrepare roof penetrations 2Vertical Terminations with Multiple Water HeatersVertical termination installation Vertical termination optional concentric vent6Concentric Vent Roof Installation Multiventing vertical terminationsConventional and sidewall venting 1Vertical Direct Venting w/Room AirScalding System pipingSystem water piping methods General piping informationPiping components Water chemistryDelta T Single Unit 3Multiple Units Water Tank Supply Connecting gas supply piping Gas connectionsNatural gas Propane gasNatural Gas Pipe Capacity Chart Check inlet gas supplyLength of Pipe in Straight Feet for 1/2 PSI Gas valve replacement Gas pressureField wiring 3Low Voltage Field Wiring Connections Inputs Condensate disposal Condensate drainStart-up Check for gas leaks Inspect/fill condensate systemFinal checks before starting the water heater Check system and water heater Start the water heaterIf water heater does not start correctly Check flame and combustion2Operating Instructions Models SNR150-100 -- SNA285-125 3Operating Instructions Models SNA400-125 -- SNA500-125 Operating information Temperature controlProtection features GeneralWater heater temperature regulation Adjustable control parametersSaving parameters Sequence of operation HTR IgnitionShield control module 1Control PanelStatus display screens Status Display ScreensStatus Display Screens cont’d Maintenance Maintenance and annual startup Service technicianOwner maintenance Maintenance Check expansion tank Flue vent system and air pipingCheck water system Check water heater relief valveCheck control settings Check ignition ground wiring Check burner flameCheck all water heater wiring Check flame signalOiled bearing circulators Cleaning heat exchangerHandling ceramic fiber materials Niosh stated First AidCheck control module fuses TroubleshootingBefore troubleshooting Check the followingUnit Does Not Modulate No DisplayNo Burner Operation Above 50%Checking temperature sensors Temperature F Resistance ΩTroubleshooting Flame SequenceNo Flame Ign GV/Relay No FlameRunning FailFan Low Manual ResetHigh Limit Fan Speed LowFan Speed High SwitchFan High Sensor OpenParameters ProgrLow 24 VAC Service BlkWatch Dog Error Write EEPromOr Obstruction Combustion Analysis ProcedureGas Valve Adjustment Gas Supply PressureModel SNA400-125 Gas valve adjustment procedureModels SNR150-100 -- SNA285-125 Model SNA500-125Diagrams 120 VACLOW Voltage

SNA400-125, SNR150-100, SNA285-125, SNR200-100, SNA500-125 specifications

Lochinvar has established itself as a leader in the realm of high-efficiency heating solutions, and its line of condensing boilers, including the SNA500-125, SNR200-100, SNA400-125, SNA285-125, and SNR150-100, exemplifies the brand’s commitment to innovation, efficiency, and reliability.

The SNA500-125 model stands out with its impressive heating capacity, designed for larger commercial applications. Featuring advanced modulating burners, it can precisely adjust its output based on real-time demand, significantly enhancing energy efficiency. The stainless steel heat exchanger ensures robust durability and improved thermal performance, while the integrated controls offer advanced diagnostic capabilities and user-friendly operation.

Next in the lineup, the SNR200-100 serves as a versatile option for mid-sized applications. Its compact design allows for flexible installation, making it a valuable choice for facilities with limited space. The boiler incorporates a high-efficiency combustion system that maximizes fuel utilization, while its low NOx emissions technology aligns with environmental standards, reducing the carbon footprint of users.

The SNA400-125 delivers a robust solution for diverse heating needs, equipped with state-of-the-art modulation technology that not only optimizes efficiency but also offers quiet operation – a crucial feature for facilities where noise reduction is paramount. This model also includes built-in redundancy options, enhancing reliability during peak operational periods.

The SNA285-125 provides a balance of performance and efficiency for smaller commercial settings. Its innovative control system offers precise temperature management and easy integration with existing systems. Energy Star certified, this model is not only cost-effective but supports sustainability efforts in various industries.

Lastly, the SNR150-100 is ideally suited for light commercial applications, featuring a compact footprint and excellent heat transfer capabilities. The user-friendly interface and robust safety features make it an excellent choice for operators prioritizing both ease of use and reliability.

All these models incorporate Lochinvar's commitment to superior design and advanced technologies, setting a benchmark in the high-efficiency heating market. With a focus on long-term performance and compliance with modern environmental standards, Lochinvar continues to deliver top-tier solutions tailored to meet diverse customer needs. Whether for large-scale operations or smaller settings, these boilers represent a significant advancement in commercial heating technology.