Lochinvar 151 operation manual Armor Water Heater How it works, Stainless steel heat exchanger

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Installation & Operation Manual

The Armor Water Heater - How it works...

1.Stainless steel heat exchanger

Allows water to flow through specially designed coils for maximum heat transfer, while providing protection against flue gas corrosion. The coils are encased in a jacket that contains the combustion process.

2.Combustion chamber access cover

Allows access to the combustion side of the heat exchanger coils.

3.Blower

The blower pulls in air and gas through the venturi (item 5). Air and gas mix inside the blower and are pushed into the burner, where they burn inside the combustion chamber.

4.Gas valve

The gas valve senses the negative pressure created by the blower, allowing gas to flow only if the gas valve is powered and combustion air is flowing.

18.Air intake adapter

Allows for the connection of the PVC air intake pipe to the water heater.

19.High voltage junction box

The junction box contains the connection points for the line voltage power and the pump.

20.Water heater drain port

Location from which the heat exchanger can be drained.

21.Low voltage connection board

The connection board is used to connect external low voltage devices.

22.Low voltage wiring connections (knockouts)

Conduit connection points for the low voltage connection board.

5.Venturi

The venturi controls air and gas flow into the burner.

6.Flue gas (limit rated)

This sensor monitors the flue gas exit temperature. The control module will modulate and shut down the water heater if the flue gas temperature gets too hot. This protects the flue pipe from overheating.

7.Water heater outlet temperature sensor (housed with the high limit sensor)

This sensor monitors water heater outlet water temperature (system supply). If selected as the controlling sensor, the control module adjusts water heater firing rate so the outlet temperature is correct.

8.Water heater inlet temperature sensor

This sensor monitors return water temperature (system return). If selected as the controlling sensor, the control module adjusts the water heater firing rate so the inlet temperature is correct.

9.Flow Switch

The flow switch is a safety device that ensures flow through the heat exchanger during operation. This appliance is low mass and should never be operated without flow. The flow switch makes contact when flow is detected and allows the unit to operate. If flow is discontinued during operation for any reason the flow switch will break the control circuit and the unit will shut down.

10.Electronic LCD display

The electronic display consists of 4 buttons, a navigation dial and a multiple line liquid crystal display.

11.Flue pipe adapter

Allows for the connection of the PVC vent pipe system to the water heater.

12.Burner (not shown)

Made with metal fiber and stainless steel construction, the burner uses pre-mixed air and gas and provides a wide range of firing rates.

13.Water outlet

NPT water connection that supplies hot water to the tank.

14.Water inlet

NPT water connection that returns water from the tank to the heat exchanger.

15.Gas connection pipe

Threaded pipe connection. This pipe should be connected to the incoming gas supply for the purpose of delivering gas to the water heater.

16.SMART SYSTEM Control Module

The SMART SYSTEM Control responds to internal and external signals and controls the blower, gas valve, and pumps to meet the demand.

17.Manual air vent

Designed to remove trapped air from the heat exchanger coils.

23.Condensate drain connection

Connects the condensate drain line to a 1/2" PVC union.

24.Access cover - front (not shown)

Provides access to the gas train and the heat exchanger.

25.Ignition electrode

Provides direct spark for igniting the burner.

26.Flame inspection window

The quartz glass window provides a view of the burner surface and flame.

27.Gas shutoff valve

Manual valve used to isolate the gas valve from the gas supply.

28.High limit sensor (housed with the outlet temperature sensor)

Device that monitors the outlet water temperature. If the temperature exceeds its setting, the integrated control will break the control circuit, shutting the water heater down.

29.Relief valve

Protects the heat exchanger from over pressure and temperature conditions. The relief valve is set at 150 PSI.

30.Flame sensor

Used by the control module to detect the presence of burner flame.

31.Line voltage wiring connections (knockouts)

Conduit connection points for the high voltage junction box.

32.Top panel

Removable panel to gain access to the internal components.

33.Power switch

Turns 120 VAC ON/OFF to the water heater.

34.Leveling legs

Used to allow the heat exchanger to be leveled. This is needed for the proper draining of the condensate from the combustion chamber.

35.Air shroud (501 Model Only)

The air shroud directs air and gas flow into the burner.

36.Air pressure switch

The air pressure switch detects blocked inlet or outlet conditions.

37.Pump relay (not shown)

The pump relay is used to control the circulation pump.

38.Transformer

The transformer provides 24V power to the integrated control.

39.Gas shutoff switch

An electrical switch designed to cut power to the gas valve to prevent releasing any gas.

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Contents Installation&OperationManual Models 151 What to do if YOU Smell GASContents When servicing the water heater Please read before proceedingArmor Water Heater How it works Stainless steel heat exchangerModels 151 Models 400 Models 601Ratings CSAInstallation must comply with Closet and alcove installationsDetermine water heater location Before locating the water heater, check1Closet Installation Minimum Required Clearances Residential garage installation Provide air openings to roomVent and air piping Flooring and foundationProducts to avoid Areas likely to have contaminantsDetermine water heater location Prepare water heater Gas conversionsRemove water heater from wood pallet Models 1513Installing Propane Orifice Model ModelModels 601 Leveling the water heaterGeneral venting Direct venting options Sidewall VentDirect venting options Vertical Vent Direct venting options Vertical Vent, Sidewall AirInstall vent and combustion air piping Requirements for installation in CanadaInstalling vent or air piping PVC/CPVC Vent piping materialsPVC/CPVC Air intake/vent connections Vent Pipe, and FittingsAir inlet pipe materials Stainless steel ventStainlesssteelairintake/ventconnections FlueFlue Intake Air Adapter Termination Model Kit NumberModel Air Intake Vent Removing from existing ventVent and air system Optional room air Vent, air piping and terminationModel Kit Number Description Air contaminationIf using the alternate sidewall termination Sidewall direct ventingVent/air termination sidewall Determine location3AClearance to Gravity Air Inlets Prepare wall penetrations Seal all wall cavitiesMultiple vent/air terminations Prepare wall penetrations Alternate Field Supplied OptionTermination and fittings Sidewall termination optional concentric vent Models 151 Sidewall termination installationDescription and usage 11 Concentric 13Concentric Vent Sidewall Attachment Multiventing sidewall terminationsVertical direct venting Vent/air termination verticalPrepare roof penetrations Multiple vent/air terminationsVertical termination installation Vertical termination optional concentric vent Models 151Multiventing vertical terminations Minimum Combustion AIR TypicalAlternate vertical concentric venting Concentric Venting ArrangementExisting vent as a chase 10Existing Vent as a ChaseFlow switch and relief valve installation Flow switch adjustmentSystem piping System water piping methodsPiping components ScaldingWater chemistry 4Single Heater Single Tank 2 Temperature Cold Water Supply Cold Water Supply Number of Units Model 8Double Heater Double Tank Connecting gas supply piping Gas connectionsNatural gas Propane gasCheck inlet gas supply Single Unit Natural Gas Pipe Capacity ChartLength of Pipe in Straight Feet for 1/2 PSI Gas valve replacement Gas pressureField wiring Installation must comply withLine voltage connections Low voltage connectionsTank thermostat Low gas pressure switch Louver proving switchHigh gas pressure switch Flow switchWiring of the cascade Alarm contactsRuntime contacts 3Low Voltage Field Wiring Connections Condensate disposal Condensate drainStart-up Check for gas leaks Inspect/fill condensate systemChlorine concentration less than 200 ppm Inspect/check condensate lines and fittingsFinal checks before starting the water heater Start the water heaterIf water heater does not start correctly Check system and water heaterFor Your Safety Read Before Operating 3Operating Instructions Models 400 Set tank set point temperature Verify WHR circulator modeSet water heater operation Natural Gas PropaneConfiguration of the cascade Set clockOperating information GeneralWater heater temperature regulation Installer CascadeSequence of the cascade UserSequence of operation Operation DisplayArmor water heater control module 1Control PanelWater heater Information Dial Function Service technician Maintenance Maintenance and annual startupOwner maintenance Maintenance Check ignition ground wiring Check all water heater wiringCheck control settings Check water systemCheck flame signal Cleaning heat exchangerPerform start-up and checks Check burner flameOiled bearing circulators Check Delta TModel Kit Part Component Number Description Diagrams PC Interface2Wiring Diagram Page Page AWII-I-O Rev C
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151 specifications

Lochinvar 151,286 is a notable model in the realm of commercial water heating solutions, designed primarily for large-scale applications. This model incorporates advanced technologies and features that set it apart in terms of efficiency, usability, and reliability.

One of the hallmark features of Lochinvar 151,286 is its high-efficiency system that leverages condensing technology. This technology enables the unit to extract additional heat from exhaust gases, allowing it to operate at an impressive annual fuel utilization efficiency (AFUE) rating. This not only reduces energy consumption, but it also significantly lowers operational costs.

The Lochinvar 151,286 is equipped with a robust stainless steel heat exchanger, which provides both durability and enhanced thermal efficiency. This design withstands the rigors of high-demand environments, making it ideal for restaurants, schools, hospitals, or any facility requiring consistent hot water supply. Its compact footprint allows it to be installed in tight spaces without sacrificing performance.

Another standout characteristic is its intelligent control system. The built-in touchscreen interface offers users an intuitive way to manage settings, monitor performance, and troubleshoot issues. This smart technology aids in simplifying maintenance and improves overall system reliability. The unit also features advanced safety protocols, including multiple sensors that monitor operation and provide alerts in case of irregular performance.

In terms of capacity, the Lochinvar 151,286 can deliver an impressive output, accommodating varying demands with ease. Its innovative modulation capabilities allow the unit to adjust its heating output based on real-time hot water needs, ensuring unmatched comfort and efficiency.

Supporting the model’s performance are versatile connectivity options. Lochinvar 151,286 can integrate seamlessly with building management systems, allowing facility managers to monitor and control heating processes remotely. This level of connectivity not only enhances control but also supports energy-saving strategies across the facility.

In conclusion, Lochinvar 151,286 stands out as a premium choice for commercial water heating needs. With its high-efficiency ratings, durable construction, intelligent control system, impressive capacity, and versatile connectivity, it ensures that hot water is delivered reliably and efficiently, meeting the demands of modern businesses while reducing energy costs. This combination of technology and design makes it an essential component for any large-scale facility focused on performance and sustainability.