Lochinvar 150 - 500 service manual Maintenance Maintenance and annual startup, Service technician

Page 16

Service Manual

2Maintenance

Maintenance and annual startup

Table 2A Service and Maintenance Schedules

Service technician

(see the following pages for instructions)

 

General:

 

 

 

 

 

• Address reported problems

 

 

• Inspect interior; clean and vacuum if

 

necessary;

 

 

 

 

• Clean condensate trap and fill with fresh

 

water

 

 

 

 

 

• Check

for

leaks

(water, gas,

flue,

 

condensate)

 

 

 

 

• Verify flue and air lines in good condition

UP

and sealed tight

 

 

• Check

system water pressure/system

START-

piping/expansion tank

 

 

 

 

• Check control settings

 

ANNUAL

• Check ignition and flame sense electrodes

(sand

off

any

deposits;

clean

 

 

and reposition)

 

 

 

• Check wiring and connections

 

 

• Perform

start-up

checkout

and

 

performance verification per Section 10

 

in the Armor Installation and Operation

 

Manual.

 

 

 

 

 

• Flame inspection (stable, uniform)

 

 

• Flame signal (at least 10 microamps at

 

high fire)

 

 

 

 

• Clean

the

heat

exchanger if

flue

 

temperature is more than 54°F above

 

return water temperature.

 

If combustion or performance indicate need:

•Clean heat exchanger

•Remove and clean burner using compressed air only

•Clean the blower wheel

Owner maintenance

•Check water heater area

•Check pressure/temperature gauge

Daily

 

• Check vent piping

Monthly

• Check air piping

 

 

• Check air and vent termination

 

screens

 

• Check relief valve

 

• Check condensate drain system

 

• Check automatic air vents

Every

 

6 months

• Check water heater piping (gas

 

and water) for leaks

 

• Operate relief valve

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Contents Models 150 Contents Handling ceramic fiber materials Please read before proceedingNiosh stated First Aid What is in this manual? ServiceMaintenance TroubleshootingService Armor water heater displayControl inputs Control outputs General Operation How the water heater operatesSequence of operation Saving parametersSequence of operation Display panel menu access Use this procedure to access menus from the display panelDisplay panel parameter access Button Operation Display CommentsParameter table WHRViewable and changeable control parameters Not used Data loggingFunctions WHR settingsNot used Control modes Service Notification Circulation pumpsService technician Maintenance Maintenance and annual startupOwner maintenance Maintenance Flue vent system and air piping Check water systemCheck expansion tank Check water heater relief valveCheck ignition ground wiring Check all water heater wiringCheck control settings Perform start-up and checksCheck flame signal Cleaning water heater heat exchangerReview with owner Oiled bearing circulatorsTroubleshooting Before troubleshootingCheck control module fuses Check the followingNo Display No BurnerOperation Unit Does NotChecking temperature sensors Temperature F Resistance ΩNoisy Operation No PumpRelief Valve OpeningFlow Switch FlameSequence GV/RelayNo Flame Ign No Flame RunningManual Reset High LimitFan Low Fan Speed LowFan High Fan Speed HighSensor Open Sensor ShortedParameters Rem Ctrl FltProgr Service Blk Watch Dog ErrorNo Error Stored Low 24 VACCombustion Analysis Procedure Gas Valve AdjustmentOr Obstruction Gas Supply PressureModels 150 Gas valve adjustment procedureModel Page

150 - 500 specifications

Lochinvar has established itself as a leader in the field of hydronic heating solutions, and the Lochinvar 150 - 500 series is a prime example of its commitment to innovation and efficiency. Designed primarily for commercial applications, this line of high-efficiency boilers is engineered to provide optimized performance, reliability, and cost-effectiveness.

One of the standout features of the Lochinvar 150 - 500 series is its robust construction. Built with a durable stainless-steel heat exchanger, these boilers offer superior resistance to corrosion, ensuring a longer lifespan and consistent performance over time. The advanced design of the heat exchanger also maximizes heat transfer, contributing to higher efficiency ratings.

In terms of technology, the Lochinvar 150 - 500 series incorporates the Concentric Venting System, which allows for flexible installation options and reduces the overall footprint required for the boiler setup. This system is particularly advantageous in commercial settings where space can be limited. The boilers are equipped with smart controls that provide real-time monitoring and diagnostics, allowing for easier maintenance and reducing downtime.

The series features a comprehensive modulation range, allowing the boilers to adjust their output based on the heating demand. This capability not only enhances efficiency but also lowers energy consumption, making it an eco-friendly choice for businesses seeking to reduce their environmental impact. The Lochinvar 150 - 500 boilers utilize innovative combustion technologies, including an integrated burner that ensures optimal combustion efficiency and reduced emissions.

Safety is a priority with the Lochinvar 150 - 500 series, which includes multiple safety features such as lockout protection, pressure switches, and high-temperature limit controls. These measures ensure that the unit operates safely under varying conditions, providing peace of mind for operators.

Additionally, the compact design of the Lochinvar 150 - 500 series allows for easy transportation and installation. Its lightweight structure enables it to be maneuvered through tight spaces typically found in commercial buildings, making it a versatile option for installers.

In summary, the Lochinvar 150 - 500 series is an excellent choice for anyone seeking a reliable, efficient, and technologically advanced boiler solution. With its durable construction, advanced features, and commitment to safety and efficiency, this series stands out as a trusted option in the competitive market of hydronic heating systems.
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