Lochinvar 150 - 500 Flue vent system and air piping, Check water system, Check expansion tank

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Service Manual

2Maintenance

Flue vent system and air piping

1.Visually inspect the entire flue gas venting system and air piping for blockage, deterioration or leakage. Repair any joints that show signs of leakage. Verify that air inlet pipe is connected and properly sealed.

2.Verify that water heater vent discharge and air intake are clean and free of obstructions.

￿WARNING Failure to inspect for the above conditions and have them repaired can result in severe

personal injury or death.

Check water system

1.Verify all system components are correctly installed and operational.

2.Check the cold fill pressure for the system. Verify it is correct (must be a minimum of 12 PSI).

3.Watch the system pressure as the water heater heats up (during testing) to ensure pressure does not rise too high. Excessive pressure rise indicates expansion tank sizing or performance problem.

4.Inspect automatic air vents and air separators. Remove air vent caps and briefly push valve to flush vent. Replace caps. Make sure vents do not leak. Replace any leaking vents.

Check expansion tank

1.Expansion tanks provide space for water to move in and out as the heating system water expands due to temperature increase or contracts as the water cools. Tanks may be open, closed or diaphragm or bladder type. See Section 6 - System Piping of the Armor Water Heater Installation and Operation Manual for suggested best location of expansion tanks and air eliminators.

￿WARNING

￿WARNING

Safety relief valves should be re-inspected AT LEAST ONCE EVERY THREE YEARS, by a licensed plumbing contractor or authorized inspection agency, to ensure that the product has not been affected by corrosive water conditions and to ensure that the valve and discharge line have not been altered or tampered with illegally. Certain naturally occurring conditions may corrode the valve or its components over time, rendering the valve inoperative. Such conditions are not detectable unless the valve and its components are physically removed and inspected. This inspection must only be conducted by a plumbing contractor or authorized inspection agency – not by the owner. Failure to re-inspect the water heater relief valve as directed could result in unsafe pressure buildup, which can result in severe personal injury, death, or substantial property damage.

Following installation, the valve lever must be operated AT LEAST ONCE A YEAR to ensure that waterways are clear. Certain naturally occurring mineral deposits may adhere to the valve, rendering it inoperative. When manually operating the lever, water will discharge and precautions must be taken to avoid contact with hot water and to avoid water damage. Before operating lever, check to see that a discharge line is connected to this valve directing the flow of hot water from the valve to a proper place of disposal. Otherwise severe personal injury may result. If no water flows, valve is inoperative. Shut down the water heater until a new relief valve has been installed.

Check water heater relief valve

1.Inspect the relief valve and lift the lever to verify flow. Before operating any relief valve, ensure that it is piped with its discharge in a safe area to avoid severe scald potential. Read Section 6 - System Piping of the Armor Water Heater Installation and Operation Manual before proceeding further.

2.After following the above warning directions, if the relief valve weeps or will not seat properly, replace the relief valve. Ensure that the reason for relief valve weeping is the valve and not over-pressurization of the system due to expansion tank waterlogging or undersizing.

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Contents Models 150 Contents Please read before proceeding Handling ceramic fiber materialsNiosh stated First Aid Maintenance What is in this manual?Service TroubleshootingService Armor water heater displayControl inputs Control outputs Sequence of operation General OperationHow the water heater operates Saving parametersSequence of operation Display panel menu access Use this procedure to access menus from the display panelDisplay panel parameter access Button Operation Display CommentsParameter table WHRViewable and changeable control parameters Not used Data loggingWHR settings FunctionsNot used Control modes Service Notification Circulation pumpsMaintenance Maintenance and annual startup Service technicianOwner maintenance Maintenance Check expansion tank Flue vent system and air pipingCheck water system Check water heater relief valveCheck control settings Check ignition ground wiringCheck all water heater wiring Perform start-up and checksReview with owner Check flame signalCleaning water heater heat exchanger Oiled bearing circulatorsCheck control module fuses TroubleshootingBefore troubleshooting Check the followingOperation No DisplayNo Burner Unit Does NotChecking temperature sensors Temperature F Resistance ΩRelief Valve Noisy OperationNo Pump OpeningSequence Flow SwitchFlame GV/RelayNo Flame Ign No Flame RunningFan Low Manual ResetHigh Limit Fan Speed LowSensor Open Fan HighFan Speed High Sensor ShortedRem Ctrl Flt ParametersProgr No Error Stored Service BlkWatch Dog Error Low 24 VACOr Obstruction Combustion Analysis ProcedureGas Valve Adjustment Gas Supply PressureGas valve adjustment procedure Models 150Model Page

150 - 500 specifications

Lochinvar has established itself as a leader in the field of hydronic heating solutions, and the Lochinvar 150 - 500 series is a prime example of its commitment to innovation and efficiency. Designed primarily for commercial applications, this line of high-efficiency boilers is engineered to provide optimized performance, reliability, and cost-effectiveness.

One of the standout features of the Lochinvar 150 - 500 series is its robust construction. Built with a durable stainless-steel heat exchanger, these boilers offer superior resistance to corrosion, ensuring a longer lifespan and consistent performance over time. The advanced design of the heat exchanger also maximizes heat transfer, contributing to higher efficiency ratings.

In terms of technology, the Lochinvar 150 - 500 series incorporates the Concentric Venting System, which allows for flexible installation options and reduces the overall footprint required for the boiler setup. This system is particularly advantageous in commercial settings where space can be limited. The boilers are equipped with smart controls that provide real-time monitoring and diagnostics, allowing for easier maintenance and reducing downtime.

The series features a comprehensive modulation range, allowing the boilers to adjust their output based on the heating demand. This capability not only enhances efficiency but also lowers energy consumption, making it an eco-friendly choice for businesses seeking to reduce their environmental impact. The Lochinvar 150 - 500 boilers utilize innovative combustion technologies, including an integrated burner that ensures optimal combustion efficiency and reduced emissions.

Safety is a priority with the Lochinvar 150 - 500 series, which includes multiple safety features such as lockout protection, pressure switches, and high-temperature limit controls. These measures ensure that the unit operates safely under varying conditions, providing peace of mind for operators.

Additionally, the compact design of the Lochinvar 150 - 500 series allows for easy transportation and installation. Its lightweight structure enables it to be maneuvered through tight spaces typically found in commercial buildings, making it a versatile option for installers.

In summary, the Lochinvar 150 - 500 series is an excellent choice for anyone seeking a reliable, efficient, and technologically advanced boiler solution. With its durable construction, advanced features, and commitment to safety and efficiency, this series stands out as a trusted option in the competitive market of hydronic heating systems.