Lochinvar 150 - 500 No Display, No Burner, Operation, Unit Does Not, Modulate Above 50%

Page 22

Service Manual

3Troubleshooting

Table 3A Troubleshooting Chart - No Display

FAULT

CAUSE

 

 

CORRECTIVE ACTION

 

 

 

 

 

 

 

- No 120 VAC supplied to unit.

Check external line switch, fuse, or breaker.

 

 

 

Check position of ON/OFF switch. Turn switch to the

 

 

 

ON position.

 

 

 

 

 

 

• Check 120 VAC through the ON/OFF switch.

 

 

 

• Check

wiring

harness

connection

between

display

 

 

 

board

and

main

control board.

Connect

 

 

 

harness at both points.

 

 

 

No Display

 

 

 

 

 

 

 

 

- No voltage through the switch.

Replace switch.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- Bad display board.

Replace board.

 

 

 

 

 

 

 

 

 

 

 

- Bad main control board.

Replace the main control board.

 

 

 

 

 

 

 

- Blown fuse.

Replace fuse F3 on the main control board, see

 

 

 

page 21 of this manual.

 

 

 

 

 

 

 

 

 

 

- Main control board temperature set point

Review temperature setting.

 

 

 

satisfied.

 

 

 

 

 

 

 

No Burner

 

 

 

 

 

- Remote thermostat satisfied.

Review remote thermostat setting.

 

 

Operation

 

 

 

 

 

 

 

 

 

- Unit locked out on fault.

Consult display for specific fault.

Refer

to fault

 

 

 

descriptions on page 25 of this manual for corrective

 

 

 

actions.

 

 

 

 

 

 

 

 

 

 

- Water heater controlled by BMS.

Check BMS parameter settings. Optional PC software

 

 

required.

 

 

 

 

 

 

 

 

 

 

 

Unit Does Not

 

 

 

- Flue sensor open.

Verify that the flue sensor is located in the flue outlet.

Modulate Above

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50%

 

Check wiring connections at the flue sensor.

 

 

 

 

 

 

• Check the resistance of the flue sensor and compare

 

 

 

to Table 3C on page 23 of this manual.

 

 

 

 

 

 

 

 

 

 

22

Image 22
Contents Models 150 Contents Handling ceramic fiber materials Please read before proceedingNiosh stated First Aid Maintenance What is in this manual?Service TroubleshootingService Armor water heater displayControl inputs Control outputs Sequence of operation General OperationHow the water heater operates Saving parametersSequence of operation Display panel menu access Use this procedure to access menus from the display panelDisplay panel parameter access Button Operation Display CommentsParameter table WHRViewable and changeable control parameters Not used Data loggingFunctions WHR settingsNot used Control modes Service Notification Circulation pumpsService technician Maintenance Maintenance and annual startupOwner maintenance Maintenance Check expansion tank Flue vent system and air pipingCheck water system Check water heater relief valveCheck control settings Check ignition ground wiringCheck all water heater wiring Perform start-up and checksReview with owner Check flame signalCleaning water heater heat exchanger Oiled bearing circulatorsCheck control module fuses TroubleshootingBefore troubleshooting Check the followingOperation No DisplayNo Burner Unit Does NotChecking temperature sensors Temperature F Resistance ΩRelief Valve Noisy OperationNo Pump OpeningSequence Flow SwitchFlame GV/RelayNo Flame Ign No Flame RunningFan Low Manual ResetHigh Limit Fan Speed LowSensor Open Fan HighFan Speed High Sensor ShortedParameters Rem Ctrl FltProgr No Error Stored Service BlkWatch Dog Error Low 24 VACOr Obstruction Combustion Analysis ProcedureGas Valve Adjustment Gas Supply PressureModels 150 Gas valve adjustment procedureModel Page

150 - 500 specifications

Lochinvar has established itself as a leader in the field of hydronic heating solutions, and the Lochinvar 150 - 500 series is a prime example of its commitment to innovation and efficiency. Designed primarily for commercial applications, this line of high-efficiency boilers is engineered to provide optimized performance, reliability, and cost-effectiveness.

One of the standout features of the Lochinvar 150 - 500 series is its robust construction. Built with a durable stainless-steel heat exchanger, these boilers offer superior resistance to corrosion, ensuring a longer lifespan and consistent performance over time. The advanced design of the heat exchanger also maximizes heat transfer, contributing to higher efficiency ratings.

In terms of technology, the Lochinvar 150 - 500 series incorporates the Concentric Venting System, which allows for flexible installation options and reduces the overall footprint required for the boiler setup. This system is particularly advantageous in commercial settings where space can be limited. The boilers are equipped with smart controls that provide real-time monitoring and diagnostics, allowing for easier maintenance and reducing downtime.

The series features a comprehensive modulation range, allowing the boilers to adjust their output based on the heating demand. This capability not only enhances efficiency but also lowers energy consumption, making it an eco-friendly choice for businesses seeking to reduce their environmental impact. The Lochinvar 150 - 500 boilers utilize innovative combustion technologies, including an integrated burner that ensures optimal combustion efficiency and reduced emissions.

Safety is a priority with the Lochinvar 150 - 500 series, which includes multiple safety features such as lockout protection, pressure switches, and high-temperature limit controls. These measures ensure that the unit operates safely under varying conditions, providing peace of mind for operators.

Additionally, the compact design of the Lochinvar 150 - 500 series allows for easy transportation and installation. Its lightweight structure enables it to be maneuvered through tight spaces typically found in commercial buildings, making it a versatile option for installers.

In summary, the Lochinvar 150 - 500 series is an excellent choice for anyone seeking a reliable, efficient, and technologically advanced boiler solution. With its durable construction, advanced features, and commitment to safety and efficiency, this series stands out as a trusted option in the competitive market of hydronic heating systems.