Lochinvar 150 - 500 service manual Check ignition ground wiring, Check all water heater wiring

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Service Manual

2Maintenance (continued)

Inspect ignition and flame sense Check burner flame electrodes

1.Remove the ignition and flame sense electrodes from the water heater heat exchanger access cover.

2.Remove any deposits accumulated on the ignition/flame sense electrode using sandpaper. If the electrodes cannot be cleaned satisfactorily, replace with new ones.

3.Replace ignition/flame sense electrode, making sure gasket is in good condition and correctly positioned.

1.Inspect flame through observation window.

2.If the flame is unsatisfactory at either high fire or low fire, turn off water heater and allow water heater to cool down. Remove the burner and clean it thoroughly using a vacuum cleaner or compressed air. Do not use compressed air to clean burner if performed inside a building.

3.Remove the burner, reference FIG. 2-2 below.

4.When replacing the burner, ensure gasket is in good condition and positioned correctly (FIG. 2-2).

Check ignition ground wiring

Figure 2-2Burner Assembly

1.Inspect water heater ground wire from the heat exchanger access cover to ground terminal strip.

2.Verify all wiring is in good condition and securely attached.

3.Check ground continuity of wiring using continuity meter.

4.Replace ground wires if ground continuity is not satisfactory.

Check all water heater wiring

1. Inspect all water heater wiring, making sure wires are in good condition and securely attached.

Check control settings

1.Set the SMART SYSTEM control module display to Parameter Mode and check all settings. See Section 1 of this manual. Adjust settings if necessary. See Section 1 of this manual for adjustment procedures.

2.Check settings of external limit controls (if any) and adjust if necessary.

Perform start-up and checks

1.Start water heater and perform checks and tests specified in Section 10 - Start-up of the Armor Water Heater Installation and Operation Manual.

2.Verify cold fill pressure is correct and that operating pressure does not go too high.

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Contents Models 150 Contents Handling ceramic fiber materials Please read before proceedingNiosh stated First Aid Troubleshooting What is in this manual?Service MaintenanceArmor water heater display ServiceControl inputs Control outputs Saving parameters General OperationHow the water heater operates Sequence of operationSequence of operation Use this procedure to access menus from the display panel Display panel menu accessButton Operation Display Comments Display panel parameter accessWHR Parameter tableNot used Data logging Viewable and changeable control parametersFunctions WHR settingsNot used Control modes Circulation pumps Service NotificationService technician Maintenance Maintenance and annual startupOwner maintenance Maintenance Check water heater relief valve Flue vent system and air pipingCheck water system Check expansion tankPerform start-up and checks Check ignition ground wiringCheck all water heater wiring Check control settingsOiled bearing circulators Check flame signalCleaning water heater heat exchanger Review with ownerCheck the following TroubleshootingBefore troubleshooting Check control module fusesUnit Does Not No DisplayNo Burner OperationTemperature F Resistance Ω Checking temperature sensorsOpening Noisy OperationNo Pump Relief ValveGV/Relay Flow SwitchFlame SequenceNo Flame Ign Running No FlameFan Speed Low Manual ResetHigh Limit Fan LowSensor Shorted Fan HighFan Speed High Sensor OpenParameters Rem Ctrl FltProgr Low 24 VAC Service BlkWatch Dog Error No Error StoredGas Supply Pressure Combustion Analysis ProcedureGas Valve Adjustment Or ObstructionModels 150 Gas valve adjustment procedureModel Page

150 - 500 specifications

Lochinvar has established itself as a leader in the field of hydronic heating solutions, and the Lochinvar 150 - 500 series is a prime example of its commitment to innovation and efficiency. Designed primarily for commercial applications, this line of high-efficiency boilers is engineered to provide optimized performance, reliability, and cost-effectiveness.

One of the standout features of the Lochinvar 150 - 500 series is its robust construction. Built with a durable stainless-steel heat exchanger, these boilers offer superior resistance to corrosion, ensuring a longer lifespan and consistent performance over time. The advanced design of the heat exchanger also maximizes heat transfer, contributing to higher efficiency ratings.

In terms of technology, the Lochinvar 150 - 500 series incorporates the Concentric Venting System, which allows for flexible installation options and reduces the overall footprint required for the boiler setup. This system is particularly advantageous in commercial settings where space can be limited. The boilers are equipped with smart controls that provide real-time monitoring and diagnostics, allowing for easier maintenance and reducing downtime.

The series features a comprehensive modulation range, allowing the boilers to adjust their output based on the heating demand. This capability not only enhances efficiency but also lowers energy consumption, making it an eco-friendly choice for businesses seeking to reduce their environmental impact. The Lochinvar 150 - 500 boilers utilize innovative combustion technologies, including an integrated burner that ensures optimal combustion efficiency and reduced emissions.

Safety is a priority with the Lochinvar 150 - 500 series, which includes multiple safety features such as lockout protection, pressure switches, and high-temperature limit controls. These measures ensure that the unit operates safely under varying conditions, providing peace of mind for operators.

Additionally, the compact design of the Lochinvar 150 - 500 series allows for easy transportation and installation. Its lightweight structure enables it to be maneuvered through tight spaces typically found in commercial buildings, making it a versatile option for installers.

In summary, the Lochinvar 150 - 500 series is an excellent choice for anyone seeking a reliable, efficient, and technologically advanced boiler solution. With its durable construction, advanced features, and commitment to safety and efficiency, this series stands out as a trusted option in the competitive market of hydronic heating systems.