Lochinvar 150 - 500 service manual Gas valve adjustment procedure, Models 150

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Service Manual

3Troubleshooting (continued)

Gas valve adjustment procedure

If adjustment of the gas valve is deemed necessary, use the following procedures: (Note: The procedures below are model specific.)

Figure 3-3Gas Valve Adjustment: Model 399

THROTTLE ADJUSTMENT

SCREW

Models 150 - 285

Locate the throttle adjustment screw on the side of the venturi valve (FIG. 3-2). Using a screwdriver, turn the screw a 1/4 turn clockwise to decrease CO2 levels or a 1/4 turn counterclockwise to increase CO2 levels. After performing one adjustment on the valve, follow the Combustion Analysis Procedure on page 32 of this manual to measure the combustion.

If combustion is still not within the specified range, repeat the procedure. This procedure SHOULD NOT be performed more than four (4) times. If after four (4) adjustments and the combustion is still not within the specified range, revisit the possible causes in Table 3F on page 32 or replace the gas valve.

Figure 3-2Gas Valve Adjustment: Models 150 - 285

Model 500

Locate the throttle adjustment screw on top of the gas valve, see FIG. 3-4. Using a screwdriver, turn the screw a 1/4 turn counterclockwise to increase CO2 levels or a 1/4 turn clockwise to decrease CO2 levels. After one adjustment on the valve, follow the Combustion Analysis Procedure on page 32 of this manual to measure the combustion.

If combustion is still not within the specified range, repeat the procedure. This procedure SHOULD NOT be performed more than four (4) times. If after four (4) adjustments and the combustion is still not within the specified range, revisit the possible causes in Table 3F on page 32 or replace the gas valve.

Figure 3-4Gas Valve Adjustment: Model 500

Model 399

Locate the throttle adjustment screw on the top of the gas valve, see FIG. 3-3. Using a screwdriver, turn the screw 1/8 turn counterclockwise to increase CO2 levels or 1/8 turn clockwise to decrease CO2 levels. After one adjustment on the valve, follow the Combustion Analysis Procedure on page 32 of this manual to measure the combustion.

If combustion is still not within the specified range, repeat the procedure. This procedure SHOULD NOT be performed more than four (4) times. If after four (4) adjustments and the combustion is still not within the specified range, revisit the possible causes in Table 3F on page 32 or replace the gas valve.

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Contents Models 150 Contents Please read before proceeding Handling ceramic fiber materialsNiosh stated First Aid Service What is in this manual?Maintenance TroubleshootingArmor water heater display ServiceControl inputs Control outputs How the water heater operates General OperationSequence of operation Saving parametersSequence of operation Use this procedure to access menus from the display panel Display panel menu accessButton Operation Display Comments Display panel parameter accessWHR Parameter tableNot used Data logging Viewable and changeable control parametersWHR settings FunctionsNot used Control modes Circulation pumps Service NotificationMaintenance Maintenance and annual startup Service technicianOwner maintenance Maintenance Check water system Flue vent system and air pipingCheck expansion tank Check water heater relief valveCheck all water heater wiring Check ignition ground wiringCheck control settings Perform start-up and checksCleaning water heater heat exchanger Check flame signalReview with owner Oiled bearing circulatorsBefore troubleshooting TroubleshootingCheck control module fuses Check the followingNo Burner No DisplayOperation Unit Does NotTemperature F Resistance Ω Checking temperature sensorsNo Pump Noisy OperationRelief Valve OpeningFlame Flow SwitchSequence GV/RelayNo Flame Ign Running No FlameHigh Limit Manual ResetFan Low Fan Speed LowFan Speed High Fan HighSensor Open Sensor ShortedRem Ctrl Flt ParametersProgr Watch Dog Error Service BlkNo Error Stored Low 24 VACGas Valve Adjustment Combustion Analysis ProcedureOr Obstruction Gas Supply PressureGas valve adjustment procedure Models 150Model Page

150 - 500 specifications

Lochinvar has established itself as a leader in the field of hydronic heating solutions, and the Lochinvar 150 - 500 series is a prime example of its commitment to innovation and efficiency. Designed primarily for commercial applications, this line of high-efficiency boilers is engineered to provide optimized performance, reliability, and cost-effectiveness.

One of the standout features of the Lochinvar 150 - 500 series is its robust construction. Built with a durable stainless-steel heat exchanger, these boilers offer superior resistance to corrosion, ensuring a longer lifespan and consistent performance over time. The advanced design of the heat exchanger also maximizes heat transfer, contributing to higher efficiency ratings.

In terms of technology, the Lochinvar 150 - 500 series incorporates the Concentric Venting System, which allows for flexible installation options and reduces the overall footprint required for the boiler setup. This system is particularly advantageous in commercial settings where space can be limited. The boilers are equipped with smart controls that provide real-time monitoring and diagnostics, allowing for easier maintenance and reducing downtime.

The series features a comprehensive modulation range, allowing the boilers to adjust their output based on the heating demand. This capability not only enhances efficiency but also lowers energy consumption, making it an eco-friendly choice for businesses seeking to reduce their environmental impact. The Lochinvar 150 - 500 boilers utilize innovative combustion technologies, including an integrated burner that ensures optimal combustion efficiency and reduced emissions.

Safety is a priority with the Lochinvar 150 - 500 series, which includes multiple safety features such as lockout protection, pressure switches, and high-temperature limit controls. These measures ensure that the unit operates safely under varying conditions, providing peace of mind for operators.

Additionally, the compact design of the Lochinvar 150 - 500 series allows for easy transportation and installation. Its lightweight structure enables it to be maneuvered through tight spaces typically found in commercial buildings, making it a versatile option for installers.

In summary, the Lochinvar 150 - 500 series is an excellent choice for anyone seeking a reliable, efficient, and technologically advanced boiler solution. With its durable construction, advanced features, and commitment to safety and efficiency, this series stands out as a trusted option in the competitive market of hydronic heating systems.