Raypak 503-2003 manual Potable Water and Space Heating, Pool Heating

Page 17

SECTION C: Installation

Fig. 12: Single Domestic Hot Water Heater and

Storage Tank

Potable Water and Space Heating

CAUTION: When this heater is used for both potable water and space heating, observe the following to en- sure proper operation.

1.All piping materials and components connected to the water heater for the space heating application shall be suitable for use with potable water.

2.Toxic chemicals, such as used for boiler treatment, shall not be introduced into the potable water used for space heating.

3.If the heater will be used to supply potable water, it shall not be connected to any heating system or components previously used with a non-potable water heating appliance.

4.When the system requires water for space heating at temperatures higher than 140°F, a means such as a mixing valve shall be installed to temper the water in order to reduce scald hazard potential.

Pool Heating

When a boiler or water heater is used in a pool heating application, ensure that all the following installation requirements are met.

CAUTION: Power to the heater should be interlocked with the main system pump to ensure the heater does not fire without the main system pump in operation. Improper flow control can damage the heater. Uncon- trolled flow (too high) or restricted flow (too low) can seriously damage the heater. Follow these instructions to make sure your heater is properly installed.

The MVB must be equipped with a field-supplied ex- ternal pump and bypass arrangement. This arrangement blends outlet water with the inlet water to increase the inlet water temperature to a minimum of 120°F, thereby reducing the likelihood of condensation form- ing on the heat exchanger. The pump also serves to circulate water through the heater from the main sys- tem piping.

Model

Soft (0-4 grains per gallon)

Medium (5-15 grains per gallon)

Hard* (16-20 grains per gallon)

No.

T

gpm

P

MTS

SHL

T

gpm

 

P

MTS

SHL

T

gpm

P

MTS

SHL

503

17

50

3.6

2

5.9

17

50

3.6

2

5.9

9

95

10.4

2

18.1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

753

26

50

4.0

2

6.3

20

65

6.4

2

10.2

13

100

13.8

2

22.2

1003

30

58

6.0

2-1/2

7.2

20

87

12.0

2-1/2

14.4

15

113

18.7

2-1/2

22.6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1253

30

73

10.4

2-1/2

12.1

20

109

21.0

2-1/2

24.6

19

113

22.3

2-1/2

26.3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1503

30

87

16.0

2-1/2

18.5

23

113

25.7

2-1/2

29.6

23

113

25.7

2-1/2

29.6

1753

30

102

22.7

2-1/2

26.0

27

113

27.4

2-1/2

31.3

27

113

27.4

2-1/2

31.3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2003

30

116

32.0

2-1/2

36.1

30

116

 

32.0

2-1/2

36.1

30

116

32.0

2-1/2

36.1

∆T = Temperature rise, °F

∆P = Pressure drop through heat exchanger, ft

SHL = System head loss, ft (based on heater and tank placed no more than 5 ft apart and equivalent length of 25 ft of tubing) gpm = Gallons per minute, flow rate

MTS = Minimum tubing size

*Must use optional cupro-nickel tubes. If over 20 grains per gallon, a water softening system must also be used.

Table G: Domestic Water Heater Flow Rate Requirements

15

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Contents Installation Operating Instructions Page Table of Contents PAY Attention to These Terms Section a Before InstallationProduct Receipt Model IdentificationComponent Locations Installations at ElevationGeneral Information Water Gas Vent Size Model Conn InputSection B Hot Water Supply General SafetyWater Temp Time to Produce Serious Burn Time/Temperature Relationships in ScaldsInstallation Codes InstallationSection C Equipment BaseInstallations1 Canadian Installations2 Heater Min. Clearance Recommended From Combustible Service Outdoor InstallationsCombustion and Ventilation Air Indoor UnitsOptional Construction Air Filter InstallationsDirect Vent TruSeal Combustion AirGeneral Canadian InstallationsWater Piping Cold Water Starts Relief Valve Piping Hydrostatic TestCold Water Operation Cold Water Run Temperature & Pressure GaugeModel 20F∆T 30F∆T 40F∆T Min. Flow Max Flow Gpm ∆P ft ∆P ft GpmDomestic Hot Water Hydronic HeatingPool Heating Potable Water and Space HeatingWinterizing Your Heater Automatic Chlorinators and Chemical FeedersPool/Spa Water Chemistry Gas SupplyWater Hardness PH of WaterModel NPT 4 NPT 2 NPT Gas Supply ConnectionGas Supply Pressure Field-Connected Controllers Electrical Power ConnectionsCheck the Power Source Making the Electrical Connections Field Wiring ConnectionAppliance Categories VentingSupport of Vent Stack Inlet MaterialVent Terminal Location Canada InstallationsVenting Configurations Venting Installation TipsInstallation Vertical Venting CategoryCommon Venting Vent Size Volume Model Pressure Flue Products In. WCTermination Typical Common Venting Horizontal Through-the-Wall Direct Venting CategoryHorizontal Through-the-Wall Direct Venting Direct Vent Vertical Direct Vent VerticalFreeze Protection Outdoor InstallationControls Operation Operating ModesDefinitions Modulating Temperature Control User Interface Modes Default RangeModel 503 Heater Sequence of OperationModel 1753 Section C Installation Ignition Module High Limit Auto Reset Optional High Limit Manual ResetFlow Switch Code ConditionHigh and Low Gas Pressure Switches Optional Modulating Temperature ControlAir Pressure Switch Low Water Cut-Off OptionalUDB Diagnostic Board Blocked Vent SwitchModels Wiring DiagramsModels Section C Installation Pre Start-up Section DStart-up Start-Up Blower AdjustmentPre Start-up Check Initial Start-upManifold Adjustment Follow-Up Safety InspectionLeak Test Procedure Dual-Seat Gas Valve Post Start-Up Check Leak Test ProcedureSection D Start up Operation Section ELighting Instructions To Turn Off Gas To ApplianceSection E Operation Section F TroubleshootingUDB Fault History Section G MaintenanceSuggested Minimum Maintenance Schedule Preventive Maintenance Schedule Inside Air Contamination Section HAppendix Limited Parts Warranty MVB Types H and WH
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Manual 56 pages 27.2 Kb

503-2003 specifications

The Raypak 503-2003 is a notable entry in the world of water heating solutions, renowned for its efficiency and reliability in both residential and commercial settings. This model is designed to provide exceptional performance while maintaining ease of use and minimization of environmental impact.

One of the standout features of the Raypak 503-2003 is its advanced heating technology. The unit utilizes a durable, copper heat exchanger which ensures quick and efficient heating of water. This heat exchanger is known for its ability to transfer heat effectively, leading to reduced energy consumption and lower utility bills. The design also allows for a seamless operation, ensuring that the system heats water swiftly without sacrificing performance.

In addition to its efficient heating capabilities, the Raypak 503-2003 is equipped with innovative controls. The digital control panel allows users to easily set and adjust the desired water temperature. This feature provides a level of convenience that simplifies operation while enhancing user experience. Furthermore, the smart technology employed in the unit ensures that it operates within optimal parameters, avoiding unnecessary energy expenditure.

Durability is another hallmark of the Raypak 503-2003. Built with heavy-duty components, this water heating solution is designed to withstand the rigors of continuous use. The rugged construction ensures longevity, making it a cost-effective investment for homeowners and businesses alike. Moreover, the unit is designed to be resistant to corrosion and wear, further extending its lifespan and reliability.

The energy efficiency of the Raypak 503-2003 is a crucial characteristic that sets it apart from competitors. Rated with a high efficiency score, this model contributes to lower emissions and is environmentally friendly. It adheres to various energy standards, making it a suitable choice for those looking to reduce their carbon footprint while enjoying reliable water heating.

Noise reduction is another important feature of the Raypak 503-2003. Designed with quiet operation in mind, the unit operates with minimal noise pollution, allowing for a pleasant environment in both residential and commercial spaces.

In summary, the Raypak 503-2003 combines advanced heating technology, user-friendly controls, durability, and energy efficiency into a robust water heating system. This makes it an excellent choice for those in need of dependable and sustainable heating solutions. Whether for daily home use or for larger commercial applications, the Raypak 503-2003 stands out as a leader in its class.