Raypak 503-2003 manual Model 1753

Page 34

SECTION C: Installation

(CFH) of the UDB board. In addition, the amber “Call-for-Heat” LED on the front of the heater will illuminate.

14.The pump contact on the modulating temperature control closes sending 24 VAC to the pump switch located on the front exterior panel of the heater.

15.When the pump switch is closed, 24 VAC is sent to the coil of the pump relay.

16.The pump relay energizes and closes the contacts, starting the heater pump.

17.Upon sufficient flow, the flow switch closes and sends 24 VAC to the common terminal of the air pressure switch, TH terminal of the ignition mod- ule, coil of the ignition lockout relay and the NO contacts of the ignition lockout relay.

If the flow switch does not close, a 24 VAC signal is sent to pin P4-9 of the UDB board to indicate an insufficient flow condition.

When the 24 VAC signal is sent to P4-9 the same signal then de-energizes the coil of time delay re- lay to remove a heat demand from the modulating temperature control and restart the ignition se- quence after the 5 second time delay.

Upon ignition lockout, the module energizes the ignition lockout relay and sends a 24 VAC signal to pin P4-12 (ignition lockout) of the UDB board.

18.When 24 VAC is received at TH on the ignition module, the contacts between pins F1 and F2 close and send 120 VAC to pin 1 of the blower relay.

19.The coil of the blower relay energizes closing the NO contacts sending 120 VAC to energize the combustion air blower motor.

The combustion air blower will operate at 50% of capacity for approximately ninety (90) seconds be- fore the modulating signal from the modulating temperature control will control the fan speed in relationship to the system water temperature.

20.Once sufficient air pressure is achieved in the heater and the air pressure switch closes the NO contacts, 24 VAC is sent to the heater interlock connection on the ignition module.

If air pressure is insufficient or lost during heater operation a 24 VAC signal is sent from the NC

contacts of the air pressure switch to pin P4-10 of the UDB board to indicate insufficient air pressure.

When the 24 VAC signal is sent to P4-10 the same signal then de-energizes the coil of the time delay relay to remove a heat demand from the modulat- ing temperature control and restart the ignition sequence after the 5 second time delay.

21.After receiving 24 VAC at the heater interlock, power then travels to the P Switch terminal of the ignition module.

The ignition module employs a 15 second pre- purge before the next sequence.

22.After 15 seconds of combustion chamber pre- purge, pin S1 sends 120 VAC to the Hot Surface Igniter.

23.The Hot Surface Igniter will be energized for ap- proximately 30 seconds and must exceed 3.1 amp draw during heat up.

24.Once the ignition module determines the proper operation of the Hot Surface Igniter, a 24 VAC signal is output from the Valve pin on the module to energize the gas valve.

25.The gas valve is energized and the blue “Burner On” LED on the front of the heater energizes.

26.The remote sensor is now trying to rectify the flame. If the flame is not rectified within 4 seconds, the ignition module will shut down the gas valve and lock out.

27.When burner flame is rectified, the gas valve will remain at 50% fire for the remainder of the ninety (90) second delay after the CFH was initiated and then modulate in relationship to the output signal to the combustion air blower from the modulating temperature control.

28.When the CFH is satisfied, the heater will return to a standby condition awaiting the next CFH.

Model 1753 – 2003

1.The black (hot) wire lead, located at the right- middle front inside the control compartment, goes directly to the main power switch.

2.When the main power switch is placed in the “ON” position, the 120 VAC terminal block in the control compartment, the N.O. contacts of the

32

Page 33 Page 35
Image 34
Page 33 Page 35
Contents Installation Operating Instructions Page Table of Contents PAY Attention to These Terms Product Receipt Before InstallationSection a Model IdentificationGeneral Information Installations at ElevationComponent Locations Water Gas Vent Size Model Conn InputHot Water Supply General Safety Section BTime/Temperature Relationships in Scalds Water Temp Time to Produce Serious BurnSection C InstallationInstallation Codes Equipment BaseInstallations1 Canadian Installations2 Combustion and Ventilation Air Outdoor InstallationsHeater Min. Clearance Recommended From Combustible Service Indoor UnitsDirect Vent InstallationsOptional Construction Air Filter TruSeal Combustion AirWater Piping Canadian InstallationsGeneral Cold Water Operation Relief Valve Piping Hydrostatic TestCold Water Starts Model 20F∆T 30F∆T 40F∆T Min. Flow Max Flow Gpm ∆P ft Temperature & Pressure GaugeCold Water Run ∆P ft GpmHydronic Heating Domestic Hot WaterPotable Water and Space Heating Pool HeatingAutomatic Chlorinators and Chemical Feeders Winterizing Your HeaterWater Hardness Gas SupplyPool/Spa Water Chemistry PH of WaterGas Supply Pressure Gas Supply ConnectionModel NPT 4 NPT 2 NPT Check the Power Source Electrical Power ConnectionsField-Connected Controllers Field Wiring Connection Making the Electrical ConnectionsSupport of Vent Stack VentingAppliance Categories Inlet MaterialCanada Installations Vent Terminal LocationInstallation Venting Installation TipsVenting Configurations Vertical Venting CategoryTermination Vent Size Volume Model Pressure Flue Products In. WCCommon Venting Horizontal Through-the-Wall Direct Venting Category Typical Common VentingHorizontal Through-the-Wall Direct Venting Direct Vent Vertical Direct Vent VerticalControls Outdoor InstallationFreeze Protection Definitions Operating ModesOperation Modes Default Range Modulating Temperature Control User InterfaceHeater Sequence of Operation Model 503Model 1753 Section C Installation Ignition Module Flow Switch High Limit Manual ResetHigh Limit Auto Reset Optional Code ConditionAir Pressure Switch Modulating Temperature ControlHigh and Low Gas Pressure Switches Optional Low Water Cut-Off OptionalBlocked Vent Switch UDB Diagnostic BoardWiring Diagrams ModelsModels Section C Installation Start-up Section DPre Start-up Pre Start-up Check Blower AdjustmentStart-Up Initial Start-upManifold Adjustment Leak Test Procedure Dual-Seat Gas Valve Safety InspectionFollow-Up Leak Test Procedure Post Start-Up CheckSection D Start up Lighting Instructions Section EOperation To Turn Off Gas To ApplianceSection E Operation Troubleshooting Section FUDB Fault History Suggested Minimum Maintenance Schedule MaintenanceSection G Preventive Maintenance Schedule Appendix Section HInside Air Contamination Limited Parts Warranty MVB Types H and WH
Related manuals
Manual 56 pages 27.2 Kb

503-2003 specifications

The Raypak 503-2003 is a notable entry in the world of water heating solutions, renowned for its efficiency and reliability in both residential and commercial settings. This model is designed to provide exceptional performance while maintaining ease of use and minimization of environmental impact.

One of the standout features of the Raypak 503-2003 is its advanced heating technology. The unit utilizes a durable, copper heat exchanger which ensures quick and efficient heating of water. This heat exchanger is known for its ability to transfer heat effectively, leading to reduced energy consumption and lower utility bills. The design also allows for a seamless operation, ensuring that the system heats water swiftly without sacrificing performance.

In addition to its efficient heating capabilities, the Raypak 503-2003 is equipped with innovative controls. The digital control panel allows users to easily set and adjust the desired water temperature. This feature provides a level of convenience that simplifies operation while enhancing user experience. Furthermore, the smart technology employed in the unit ensures that it operates within optimal parameters, avoiding unnecessary energy expenditure.

Durability is another hallmark of the Raypak 503-2003. Built with heavy-duty components, this water heating solution is designed to withstand the rigors of continuous use. The rugged construction ensures longevity, making it a cost-effective investment for homeowners and businesses alike. Moreover, the unit is designed to be resistant to corrosion and wear, further extending its lifespan and reliability.

The energy efficiency of the Raypak 503-2003 is a crucial characteristic that sets it apart from competitors. Rated with a high efficiency score, this model contributes to lower emissions and is environmentally friendly. It adheres to various energy standards, making it a suitable choice for those looking to reduce their carbon footprint while enjoying reliable water heating.

Noise reduction is another important feature of the Raypak 503-2003. Designed with quiet operation in mind, the unit operates with minimal noise pollution, allowing for a pleasant environment in both residential and commercial spaces.

In summary, the Raypak 503-2003 combines advanced heating technology, user-friendly controls, durability, and energy efficiency into a robust water heating system. This makes it an excellent choice for those in need of dependable and sustainable heating solutions. Whether for daily home use or for larger commercial applications, the Raypak 503-2003 stands out as a leader in its class.
Top Page Image Contents