Raypak 503-2003 manual Section C Installation

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SECTION C: Installation

pump relay and the blower receives power but does not energize at this time and terminal L1 the ignition module is powered.

3.The 120/24 VAC transformer sends a 24 VAC hot power signal to the 24V Terminal Block.

4.24 VAC is sent from the 24V Terminal Block to pin L1 of the Low Water Cut Off, the 24 VAC terminal of the ignition control module, the green LED on the front of the heater to signify “Power On”, terminal R (pin #24) of the modulating tem- perature control, the NC contacts of the manual high limit, pin P3-1 of the UDB board, pin P1-1 of the UDB board, pin J5-5 of the UGB board, the NC contacts of the alarm relay, the red LED on the front of the heater to signify “Service” if in alarm mode and the NO pump contacts on the tempera- ture controller.

24 VAC is sent from the NC contacts of the man- ual high limit to pin P3-2 of the UDB board and to the common terminal of the Low Water Cut Off (if equipped).

Upon loss of water in the heater, the Low Water Cut Off will send a 24 VAC signal to pin P3-4 of the UDB board to indicate a safety fault.

5.A 24 VAC signal is sent from the NO contacts of the Low Water Cut Off to the common terminal of the Blocked Vent Switch.

During a blocked vent condition a 24 VAC signal is sent from the NO open contacts of the Blocked Vent Switch to Pin P3-5 of the UDB board to indi- cate a safety fault.

6.During normal operation of the heater, the 24 VAC signal will exit the NC contacts of the Blocked Vent Switch and is sent to the common terminal, of the Low Gas Pressure Switch (if equipped).

During a low gas pressure condition, 24 VAC is sent from the NC contacts of the Low Gas Pres- sure Switch to Pin P3-6 of the UDB board to indicate a safety fault.

7.24 VAC is sent from the NO contacts of the Low Gas Pressure Switch to the common terminal of the High Gas Pressure Switch (if equipped).

During a high gas pressure condition, 24 VAC is sent from the NO contacts of the High Gas Pres-

sure Switch to Pin P3-7 of the UDB board to indicate a safety fault.

8.24 VAC is sent from the NC contacts of the High Gas Pressure Switch to energize the alarm relay coil and to the common terminal of the Auto Reset High Limit (if equipped).

If the Auto Hi Limit opens, a 24 VAC is sent to Pin P3-3 of the UDB board to indicate a safety fault.

9.24 VAC is sent from the NC contacts of the Auto Reset Hi Limit to the common terminal of time de- lay relay.

10.24 VAC is sent from the NC contacts of time delay relay to the common terminal of the burner switch located on the front exterior panel of the heater.

11.Power then travels to the enable/disable connec- tion and to the Ht D (heat demand) connection of the modulating temperature control.

Power splits from the enable/disable and goes to the stage contact of the modulating temperature control.

12.When the stage contact closes on the modulating temperature control, 24 VAC is sent to the com- mon terminal of the flow switch and to pin P1-3 (CFH) of the UDB board. 24 VAC is now sent di- rectly to the amber LED on the front of the heater to signify a “Call For Heat”.

13.The pump contact on the modulating temperature control closes sending 24 VAC to the pump switch located on front exterior panel of the heater.

14.When the pump switch is closed 24 VAC is sent to the coil of the pump relay.

15.The pump relay energizes and closes the contacts, starting the heater pump.

16.Upon sufficient flow, the flow switch closes and sends 24 VAC to the common terminal of the air pressure switch, the lockout relay coil and the NO contacts of the lockout relay. A 24 VAC signal is also sent from the common terminal of the air pressure switch to pin F1 of the ignition module.

If the flow switch does not close, a 24 VAC signal is sent to pin P4-9 of the UDB board to indicate an insufficient flow condition.

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Contents Installation Operating Instructions Page Table of Contents PAY Attention to These Terms Model Identification Before InstallationSection a Product ReceiptWater Gas Vent Size Model Conn Input Installations at ElevationComponent Locations General InformationSection B Hot Water Supply General SafetyWater Temp Time to Produce Serious Burn Time/Temperature Relationships in ScaldsEquipment Base InstallationInstallation Codes Section CInstallations1 Canadian Installations2 Indoor Units Outdoor InstallationsHeater Min. Clearance Recommended From Combustible Service Combustion and Ventilation AirTruSeal Combustion Air InstallationsOptional Construction Air Filter Direct VentGeneral Canadian InstallationsWater Piping Cold Water Starts Relief Valve Piping Hydrostatic TestCold Water Operation ∆P ft Gpm Temperature & Pressure GaugeCold Water Run Model 20F∆T 30F∆T 40F∆T Min. Flow Max Flow Gpm ∆P ftDomestic Hot Water Hydronic HeatingPool Heating Potable Water and Space HeatingWinterizing Your Heater Automatic Chlorinators and Chemical FeedersPH of Water Gas SupplyPool/Spa Water Chemistry Water HardnessModel NPT 4 NPT 2 NPT Gas Supply ConnectionGas Supply Pressure Field-Connected Controllers Electrical Power ConnectionsCheck the Power Source Making the Electrical Connections Field Wiring ConnectionInlet Material VentingAppliance Categories Support of Vent StackVent Terminal Location Canada InstallationsVertical Venting Category Venting Installation TipsVenting Configurations InstallationCommon Venting Vent Size Volume Model Pressure Flue Products In. WCTermination Typical Common Venting Horizontal Through-the-Wall Direct Venting CategoryHorizontal Through-the-Wall Direct Venting Direct Vent Vertical Direct Vent VerticalFreeze Protection Outdoor InstallationControls Operation Operating ModesDefinitions Modulating Temperature Control User Interface Modes Default RangeModel 503 Heater Sequence of OperationModel 1753 Section C Installation Ignition Module Code Condition High Limit Manual ResetHigh Limit Auto Reset Optional Flow SwitchLow Water Cut-Off Optional Modulating Temperature ControlHigh and Low Gas Pressure Switches Optional Air Pressure SwitchUDB Diagnostic Board Blocked Vent SwitchModels Wiring DiagramsModels Section C Installation Pre Start-up Section DStart-up Initial Start-up Blower AdjustmentStart-Up Pre Start-up CheckManifold Adjustment Follow-Up Safety InspectionLeak Test Procedure Dual-Seat Gas Valve Post Start-Up Check Leak Test ProcedureSection D Start up To Turn Off Gas To Appliance Section EOperation Lighting InstructionsSection E Operation Section F TroubleshootingUDB Fault History Section G MaintenanceSuggested Minimum Maintenance Schedule Preventive Maintenance Schedule Inside Air Contamination Section HAppendix Limited Parts Warranty MVB Types H and WH
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503-2003 specifications

The Raypak 503-2003 is a notable entry in the world of water heating solutions, renowned for its efficiency and reliability in both residential and commercial settings. This model is designed to provide exceptional performance while maintaining ease of use and minimization of environmental impact.

One of the standout features of the Raypak 503-2003 is its advanced heating technology. The unit utilizes a durable, copper heat exchanger which ensures quick and efficient heating of water. This heat exchanger is known for its ability to transfer heat effectively, leading to reduced energy consumption and lower utility bills. The design also allows for a seamless operation, ensuring that the system heats water swiftly without sacrificing performance.

In addition to its efficient heating capabilities, the Raypak 503-2003 is equipped with innovative controls. The digital control panel allows users to easily set and adjust the desired water temperature. This feature provides a level of convenience that simplifies operation while enhancing user experience. Furthermore, the smart technology employed in the unit ensures that it operates within optimal parameters, avoiding unnecessary energy expenditure.

Durability is another hallmark of the Raypak 503-2003. Built with heavy-duty components, this water heating solution is designed to withstand the rigors of continuous use. The rugged construction ensures longevity, making it a cost-effective investment for homeowners and businesses alike. Moreover, the unit is designed to be resistant to corrosion and wear, further extending its lifespan and reliability.

The energy efficiency of the Raypak 503-2003 is a crucial characteristic that sets it apart from competitors. Rated with a high efficiency score, this model contributes to lower emissions and is environmentally friendly. It adheres to various energy standards, making it a suitable choice for those looking to reduce their carbon footprint while enjoying reliable water heating.

Noise reduction is another important feature of the Raypak 503-2003. Designed with quiet operation in mind, the unit operates with minimal noise pollution, allowing for a pleasant environment in both residential and commercial spaces.

In summary, the Raypak 503-2003 combines advanced heating technology, user-friendly controls, durability, and energy efficiency into a robust water heating system. This makes it an excellent choice for those in need of dependable and sustainable heating solutions. Whether for daily home use or for larger commercial applications, the Raypak 503-2003 stands out as a leader in its class.
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