Raypak 503-2003 manual Modulating Temperature Control, High and Low Gas Pressure Switches Optional

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SECTION C: Installation

Fig. 32: Flow Switch

Modulating Temperature Control

The heater is equipped with a Raypak modulating tem- perature control. Refer to information starting on page 28 for information on the setting and use of this control.

Fig. 33: Modulating Temperature Control

High and Low Gas Pressure Switches (Optional)

The optional low gas pressure switch connection mounts upstream of the gas valve (on the inlet flange to the gas valve) and is accessible through the removable access panels on the rear of the heater to reset the gas pressure switch, as necessary. It is used to ensure that sufficient gas pressure is present for proper valve/regulator performance. The low gas pressure switch automatically shuts down the heater if gas sup- ply drops below the factory setting of 3.0 in. WC for natural gas or LP gas.

The optional high gas pressure switch connection mounts down-stream of the gas valve. Special ports are located on the backside of the gas valve and acces- sible from the front of the heater (to reset the gas pressure switch) or through the removable access pan- els on the rear of the heater (to reset the gas pressure switch), as necessary. If the gas pressure regulator in the valve fails, the high gas pressure switch automati- cally shuts down the burner.

Operation of either the High or Low Gas Pressure Switch will turn on an LED inside the switch housing. Push the top of the plastic switch housing as shown in Fig. 35 to reset a tripped pressure switch. The LED will go out when the switch is reset.

Low Water Cut-Off (Optional)

The optional low water cut-off automatically shuts down the burner whenever water level drops below the level of the sensing probe. A 5-second time delay pre- vents premature lockout due to temporary conditions such as power fluctuations or air pockets.

Fig. 34: Low Water Cut-Off

Fig. 35: High/Low Gas Pressure Switch

Air Pressure Switch

The heater is equipped with an air pressure switch to prove the operation of the blower before allowing the ignition control to begin a Call for Heat. It is located on the right side of the lower flange of the blower mounting assembly, directly behind the junction box.

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Contents Installation Operating Instructions Page Table of Contents PAY Attention to These Terms Product Receipt Before InstallationSection a Model IdentificationGeneral Information Installations at ElevationComponent Locations Water Gas Vent Size Model Conn InputHot Water Supply General Safety Section BTime/Temperature Relationships in Scalds Water Temp Time to Produce Serious BurnSection C InstallationInstallation Codes Equipment BaseInstallations1 Canadian Installations2 Combustion and Ventilation Air Outdoor InstallationsHeater Min. Clearance Recommended From Combustible Service Indoor UnitsDirect Vent InstallationsOptional Construction Air Filter TruSeal Combustion AirGeneral Canadian InstallationsWater Piping Cold Water Starts Relief Valve Piping Hydrostatic TestCold Water Operation Model 20F∆T 30F∆T 40F∆T Min. Flow Max Flow Gpm ∆P ft Temperature & Pressure GaugeCold Water Run ∆P ft GpmHydronic Heating Domestic Hot WaterPotable Water and Space Heating Pool HeatingAutomatic Chlorinators and Chemical Feeders Winterizing Your HeaterWater Hardness Gas SupplyPool/Spa Water Chemistry PH of WaterModel NPT 4 NPT 2 NPT Gas Supply ConnectionGas Supply Pressure Field-Connected Controllers Electrical Power ConnectionsCheck the Power Source Field Wiring Connection Making the Electrical ConnectionsSupport of Vent Stack VentingAppliance Categories Inlet MaterialCanada Installations Vent Terminal LocationInstallation Venting Installation TipsVenting Configurations Vertical Venting CategoryCommon Venting Vent Size Volume Model Pressure Flue Products In. WCTermination Horizontal Through-the-Wall Direct Venting Category Typical Common VentingHorizontal Through-the-Wall Direct Venting Direct Vent Vertical Direct Vent VerticalFreeze Protection Outdoor InstallationControls Operation Operating ModesDefinitions Modes Default Range Modulating Temperature Control User InterfaceHeater Sequence of Operation Model 503Model 1753 Section C Installation Ignition Module Flow Switch High Limit Manual ResetHigh Limit Auto Reset Optional Code ConditionAir Pressure Switch Modulating Temperature ControlHigh and Low Gas Pressure Switches Optional Low Water Cut-Off OptionalBlocked Vent Switch UDB Diagnostic BoardWiring Diagrams ModelsModels Section C Installation Pre Start-up Section DStart-up Pre Start-up Check Blower AdjustmentStart-Up Initial Start-upManifold Adjustment Follow-Up Safety InspectionLeak Test Procedure Dual-Seat Gas Valve Leak Test Procedure Post Start-Up CheckSection D Start up Lighting Instructions Section EOperation To Turn Off Gas To ApplianceSection E Operation Troubleshooting Section FUDB Fault History Section G MaintenanceSuggested Minimum Maintenance Schedule Preventive Maintenance Schedule Inside Air Contamination Section HAppendix Limited Parts Warranty MVB Types H and WH
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503-2003 specifications

The Raypak 503-2003 is a notable entry in the world of water heating solutions, renowned for its efficiency and reliability in both residential and commercial settings. This model is designed to provide exceptional performance while maintaining ease of use and minimization of environmental impact.

One of the standout features of the Raypak 503-2003 is its advanced heating technology. The unit utilizes a durable, copper heat exchanger which ensures quick and efficient heating of water. This heat exchanger is known for its ability to transfer heat effectively, leading to reduced energy consumption and lower utility bills. The design also allows for a seamless operation, ensuring that the system heats water swiftly without sacrificing performance.

In addition to its efficient heating capabilities, the Raypak 503-2003 is equipped with innovative controls. The digital control panel allows users to easily set and adjust the desired water temperature. This feature provides a level of convenience that simplifies operation while enhancing user experience. Furthermore, the smart technology employed in the unit ensures that it operates within optimal parameters, avoiding unnecessary energy expenditure.

Durability is another hallmark of the Raypak 503-2003. Built with heavy-duty components, this water heating solution is designed to withstand the rigors of continuous use. The rugged construction ensures longevity, making it a cost-effective investment for homeowners and businesses alike. Moreover, the unit is designed to be resistant to corrosion and wear, further extending its lifespan and reliability.

The energy efficiency of the Raypak 503-2003 is a crucial characteristic that sets it apart from competitors. Rated with a high efficiency score, this model contributes to lower emissions and is environmentally friendly. It adheres to various energy standards, making it a suitable choice for those looking to reduce their carbon footprint while enjoying reliable water heating.

Noise reduction is another important feature of the Raypak 503-2003. Designed with quiet operation in mind, the unit operates with minimal noise pollution, allowing for a pleasant environment in both residential and commercial spaces.

In summary, the Raypak 503-2003 combines advanced heating technology, user-friendly controls, durability, and energy efficiency into a robust water heating system. This makes it an excellent choice for those in need of dependable and sustainable heating solutions. Whether for daily home use or for larger commercial applications, the Raypak 503-2003 stands out as a leader in its class.
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