Raypak 503-2003 manual Direct Vent Vertical

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SECTION C: Installation

3.The vent must be insulated through the length of the horizontal run.

Termination

The flue direct vent cap MUST be mounted on the ex- terior of the building. The direct vent cap cannot be installed in a well or below grade. The direct vent cap must be installed at least 1 ft above ground level and above normal snow levels. The Raypak-approved stainless steel flue direct vent cap must be used (sales order option D-15). The vent terminal must be located NO CLOSER than 12” off the wall.

WARNING: No substitutions of flue pipe or vent cap material are allowed. Such substitutions would jeopard- ize the safety and health of inhabitants.

Direct Vent - Vertical

Fig. 25: Direct Vent - Vertical

CAUTION: This venting system requires the installa- tion of a condensate drain in the vent piping per the vent manufacturer’s instructions. Failure to install a condensate drain in the venting system will void all warranties on this heater.

Installation

These installations utilize the heater-mounted blower to draw combustion air from outdoors and vent combus- tion products to the outdoors.

The total length of air supply pipe cannot exceed the distances listed in Table K. Each elbow used is equal to 10 ft of straight pipe. This will allow installation in any

arrangement that does not exceed the lengths shown in Table K.

The vent cap is not considered in the overall length of the venting system.

Care must be taken during assembly that all joints are sealed properly and are airtight.

The vent must be installed to prevent the potential ac- cumulation of condensate in the vent pipes. It is required that:

1.The vent must be installed with a condensate drain located in proximity to the heater as directed by the vent manufacturer.

2.The vent must be installed with a slight upward slope of not more than 1/4 inch per foot of hori- zontal run to the vent terminal.

3.The vent must be insulated through the length of the horizontal run.

Termination

The vent cap MUST be mounted on the exterior of the building. The vent cap cannot be installed in a well or below grade. The vent cap must be installed at least 1 ft above ground level and above normal snow levels.

The vent cap MUST NOT be installed with any com- bustion air inlet directly above a vent cap. This vertical spacing would allow the flue products from the vent cap to be pulled into the combustion air intake installed above.

This type of installation can cause non-warrantable problems with components and poor operation of the heater due to the recirculation of flue products. Multi- ple vent caps installed in the same horizontal plane must have a 4 ft clearance from the side of one vent cap to the side of the adjacent vent cap(s).

Combustion air supplied from outdoors must be free of particulate and chemical contaminants. To avoid a blocked flue condition, keep the vent cap clear of snow, ice, leaves, debris, etc.

WARNING: No substitutions of flue pipe or vent cap material are allowed. Such substitutions would jeopard- ize the safety and health of inhabitants.

The stainless steel flue direct vent cap must be fur- nished by the heater manufacturer in accordance with its listing (sales order option D-15).

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Contents Installation Operating Instructions Page Table of Contents PAY Attention to These Terms Section a Before InstallationProduct Receipt Model IdentificationComponent Locations Installations at ElevationGeneral Information Water Gas Vent Size Model Conn InputSection B Hot Water Supply General SafetyWater Temp Time to Produce Serious Burn Time/Temperature Relationships in ScaldsInstallation Codes InstallationSection C Equipment BaseInstallations1 Canadian Installations2 Heater Min. Clearance Recommended From Combustible Service Outdoor InstallationsCombustion and Ventilation Air Indoor UnitsOptional Construction Air Filter InstallationsDirect Vent TruSeal Combustion AirGeneral Canadian InstallationsWater Piping Cold Water Starts Relief Valve Piping Hydrostatic TestCold Water Operation Cold Water Run Temperature & Pressure GaugeModel 20F∆T 30F∆T 40F∆T Min. Flow Max Flow Gpm ∆P ft ∆P ft GpmDomestic Hot Water Hydronic HeatingPool Heating Potable Water and Space HeatingWinterizing Your Heater Automatic Chlorinators and Chemical FeedersPool/Spa Water Chemistry Gas SupplyWater Hardness PH of WaterModel NPT 4 NPT 2 NPT Gas Supply ConnectionGas Supply Pressure Field-Connected Controllers Electrical Power ConnectionsCheck the Power Source Making the Electrical Connections Field Wiring ConnectionAppliance Categories VentingSupport of Vent Stack Inlet MaterialVent Terminal Location Canada InstallationsVenting Configurations Venting Installation TipsInstallation Vertical Venting CategoryCommon Venting Vent Size Volume Model Pressure Flue Products In. WCTermination Typical Common Venting Horizontal Through-the-Wall Direct Venting CategoryHorizontal Through-the-Wall Direct Venting Direct Vent Vertical Direct Vent VerticalFreeze Protection Outdoor InstallationControls Operation Operating ModesDefinitions Modulating Temperature Control User Interface Modes Default RangeModel 503 Heater Sequence of OperationModel 1753 Section C Installation Ignition Module High Limit Auto Reset Optional High Limit Manual ResetFlow Switch Code ConditionHigh and Low Gas Pressure Switches Optional Modulating Temperature ControlAir Pressure Switch Low Water Cut-Off OptionalUDB Diagnostic Board Blocked Vent SwitchModels Wiring DiagramsModels Section C Installation Pre Start-up Section DStart-up Start-Up Blower AdjustmentPre Start-up Check Initial Start-upManifold Adjustment Follow-Up Safety InspectionLeak Test Procedure Dual-Seat Gas Valve Post Start-Up Check Leak Test ProcedureSection D Start up Operation Section ELighting Instructions To Turn Off Gas To ApplianceSection E Operation Section F TroubleshootingUDB Fault History Section G MaintenanceSuggested Minimum Maintenance Schedule Preventive Maintenance Schedule Inside Air Contamination Section HAppendix Limited Parts Warranty MVB Types H and WH
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503-2003 specifications

The Raypak 503-2003 is a notable entry in the world of water heating solutions, renowned for its efficiency and reliability in both residential and commercial settings. This model is designed to provide exceptional performance while maintaining ease of use and minimization of environmental impact.

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