Raypak 503-2003 manual Gas Supply Connection, Gas Supply Pressure, Model NPT 4 NPT 2 NPT

Page 20

SECTION C: Installation

Model

1” NPT

1-1/4” NPT

1-1/2” NPT

2” NPT

 

2-1/2” NPT

No.

N

P

N

P

N

P

N

P

 

N

P

503

15

35

65

150

130

360

N/A

N/A

 

N/A

N/A

 

 

 

 

 

 

 

 

 

 

 

 

753

5

15

65

100

75

180

250

N/A

 

N/A

N/A

1003

N/A

N/A

35

55

35

90

125

300

300

N/A

 

 

 

 

 

 

 

 

 

 

 

 

1253

N/A

N/A

15

25

25

60

85

225

200

300

 

 

 

 

 

 

 

 

 

 

 

 

1503

N/A

N/A

10

15

15

25

60

150

150

275

1753

N/A

N/A

N/A

N/A

N/A

N/A

45

110

115

230

 

 

 

 

 

 

 

 

 

 

 

 

2003

N/A

N/A

N/A

N/A

N/A

N/A

35

90

85

210

 

 

 

 

 

 

 

 

 

 

 

 

Natural Gas – 1,000 BTU/ft3, 0.60 specific gravity at 0.5 in. WC pressure drop

Propane Gas – 2,500 BTU/ft3, 1.53 specific gravity at 0.6 in. WC pressure drop

Table H: Maximum Equivalent Pipe Length

Gas Supply Connection

CAUTION: The heater must be disconnected from the gas supply during any pressure testing of the gas supply system at test pressures in excess of 1/2 psi (3.45 kPa).

The heater must be isolated from the gas supply piping system by closing the upstream manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.45 kPa). Relieve test pressure in the gas supply line prior to reconnecting the heater and its manual shut-off valve to the gas supply line. FAILURE TO FOL-

LOW THIS PROCEDURE MAY DAMAGE THE GAS VALVE. Over-pressurized gas valves are not covered by warranty. The heater and its gas connec- tions shall be leak-tested before placing the appliance in operation. Use soapy water for leak test. DO NOT use an open flame.

CAUTION: Do not use Teflon tape on gas line pipe thread. A pipe compound rated for use with natural and propane gases is recommended. Apply sparingly only on male pipe ends, leaving the two end threads bare.

CAUTION: Support gas supply piping with hangers, not by the heater or its accessories. Make sure the gas piping is protected from physical damage and freezing, where required.

Gas Supply Pressure

A minimum of 4.0 in. WC and a maximum of 10.5 in. WC upstream gas pressure is required under load and no-load conditions for natural gas. A minimum of 4.0 in. WC and a maximum of 13.0 in. WC is required for propane gas. The gas pressure regulator(s) supplied on the heater is for low-pressure service. If upstream pres- sure exceeds these values, an intermediate gas pressure regulator, of the lockup type, must be installed.

When connecting additional gas utilization equipment to the gas piping system, the existing piping must be checked to determine if it has adequate capacity for the combined load.

The gas valve pressure regulator on the heater is nomi- nally preset as noted in Table I.

Fig. 15: Gas Supply Connection

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Contents Installation Operating Instructions Page Table of Contents PAY Attention to These Terms Before Installation Section aProduct Receipt Model IdentificationInstallations at Elevation Component LocationsGeneral Information Water Gas Vent Size Model Conn InputHot Water Supply General Safety Section BTime/Temperature Relationships in Scalds Water Temp Time to Produce Serious BurnInstallation Installation CodesSection C Equipment BaseInstallations1 Canadian Installations2 Outdoor Installations Heater Min. Clearance Recommended From Combustible ServiceCombustion and Ventilation Air Indoor UnitsInstallations Optional Construction Air FilterDirect Vent TruSeal Combustion AirGeneral Canadian InstallationsWater Piping Cold Water Starts Relief Valve Piping Hydrostatic TestCold Water Operation Temperature & Pressure Gauge Cold Water RunModel 20F∆T 30F∆T 40F∆T Min. Flow Max Flow Gpm ∆P ft ∆P ft GpmHydronic Heating Domestic Hot WaterPotable Water and Space Heating Pool HeatingAutomatic Chlorinators and Chemical Feeders Winterizing Your HeaterGas Supply Pool/Spa Water ChemistryWater Hardness PH of WaterModel NPT 4 NPT 2 NPT Gas Supply ConnectionGas Supply Pressure Field-Connected Controllers Electrical Power ConnectionsCheck the Power Source Field Wiring Connection Making the Electrical ConnectionsVenting Appliance CategoriesSupport of Vent Stack Inlet MaterialCanada Installations Vent Terminal LocationVenting Installation Tips Venting ConfigurationsInstallation Vertical Venting CategoryCommon Venting Vent Size Volume Model Pressure Flue Products In. WCTermination Horizontal Through-the-Wall Direct Venting Category Typical Common VentingHorizontal Through-the-Wall Direct Venting Direct Vent Vertical Direct Vent VerticalFreeze Protection Outdoor InstallationControls Operation Operating ModesDefinitions Modes Default Range Modulating Temperature Control User InterfaceHeater Sequence of Operation Model 503Model 1753 Section C Installation Ignition Module High Limit Manual Reset High Limit Auto Reset OptionalFlow Switch Code ConditionModulating Temperature Control High and Low Gas Pressure Switches OptionalAir Pressure Switch Low Water Cut-Off OptionalBlocked Vent Switch UDB Diagnostic BoardWiring Diagrams ModelsModels Section C Installation Pre Start-up Section DStart-up Blower Adjustment Start-UpPre Start-up Check Initial Start-upManifold Adjustment Follow-Up Safety InspectionLeak Test Procedure Dual-Seat Gas Valve Leak Test Procedure Post Start-Up CheckSection D Start up Section E OperationLighting Instructions To Turn Off Gas To ApplianceSection E Operation Troubleshooting Section FUDB Fault History Section G MaintenanceSuggested Minimum Maintenance Schedule Preventive Maintenance Schedule Inside Air Contamination Section HAppendix Limited Parts Warranty MVB Types H and WH
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503-2003 specifications

The Raypak 503-2003 is a notable entry in the world of water heating solutions, renowned for its efficiency and reliability in both residential and commercial settings. This model is designed to provide exceptional performance while maintaining ease of use and minimization of environmental impact.

One of the standout features of the Raypak 503-2003 is its advanced heating technology. The unit utilizes a durable, copper heat exchanger which ensures quick and efficient heating of water. This heat exchanger is known for its ability to transfer heat effectively, leading to reduced energy consumption and lower utility bills. The design also allows for a seamless operation, ensuring that the system heats water swiftly without sacrificing performance.

In addition to its efficient heating capabilities, the Raypak 503-2003 is equipped with innovative controls. The digital control panel allows users to easily set and adjust the desired water temperature. This feature provides a level of convenience that simplifies operation while enhancing user experience. Furthermore, the smart technology employed in the unit ensures that it operates within optimal parameters, avoiding unnecessary energy expenditure.

Durability is another hallmark of the Raypak 503-2003. Built with heavy-duty components, this water heating solution is designed to withstand the rigors of continuous use. The rugged construction ensures longevity, making it a cost-effective investment for homeowners and businesses alike. Moreover, the unit is designed to be resistant to corrosion and wear, further extending its lifespan and reliability.

The energy efficiency of the Raypak 503-2003 is a crucial characteristic that sets it apart from competitors. Rated with a high efficiency score, this model contributes to lower emissions and is environmentally friendly. It adheres to various energy standards, making it a suitable choice for those looking to reduce their carbon footprint while enjoying reliable water heating.

Noise reduction is another important feature of the Raypak 503-2003. Designed with quiet operation in mind, the unit operates with minimal noise pollution, allowing for a pleasant environment in both residential and commercial spaces.

In summary, the Raypak 503-2003 combines advanced heating technology, user-friendly controls, durability, and energy efficiency into a robust water heating system. This makes it an excellent choice for those in need of dependable and sustainable heating solutions. Whether for daily home use or for larger commercial applications, the Raypak 503-2003 stands out as a leader in its class.
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