Pentair ThermalFlo Electrical Connections, General Information, Main Power, Bonding

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Electrical Connections

WARNING —Risk of electrical shock or electrocution.

This heat pump contains wiring that carries high voltage. Contact with these wires could result in death or serious injury to pool or spa users, installers, or others due to electrical shock, and may also cause damage to property. Always disconnect power circuit before connecting the heat pump.

CAUTION — Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

General Information

Wiring connections must be made exactly as shown in the wiring diagram found on the inside of the heat pump access panel, see Figure 11 on page 12. The heat pump must include a definite means of grounding and bonding. There is a ground lug inside the heat pump electrical compartment and a bonding lug on the left side of the heat pump.

Main Power

Electrical wiring to the heat pump must be in accordance with the latest edition of the National Electric Code (NEC), ANSI/National Fire Protection Association (NFPA) 70 in the United States, and in Canada, the Canadian Electrical Code (CEC) C22.1, unless local code requirements indicate otherwise. All wiring must be done by a certified electrician.

The following is the procedure to wire the ThermalFlo HP to the electrical source:

Be sure the power to the circuit for the heat pump is turned off.

1.Remove the front left panel of the heat pump cabinet, (you do not need to remove the torque head screw at the top left corner).

2.Remove the service panel to the heat pump electrical compartment. (front left corner of unit)

3.Electricalsupplylinesmustberunthroughwatertightconduit.Runthewiresandconduitfromthepower source and connect them to the conduit connection on the left side of the heat pump.

4.Connect the power leads to the terminals on the main contactor as shown in the wiring diagram.

5.Verify that all other contactor wires are secure, they may have loosened during shipment.

6.Connect the ground wire to the ground lug provided on the bottom of the electrical compartment.

7.Replace the service panel and reinstall screws to hold it in place.

8.Replacethefrontleftpanel.

9.Connect a copper bonding wire (8 AWG) to the bonding lug on the left side of the heat pump.

Bonding

CAUTION — This heater must be connected to a bonding grid with a solid copper wire not smaller in diameter than 8 ga.

The National Electrical Code and most other codes require that all metallic components of a pool structure, including reinforcing steel, metal fittings, and above ground equipment be bonded together with a solid copper conductor not smaller than 8 AWG. The heat pump, along with pumps and other pool equipment must be connected to this bonding grid. A bonding lug is provided on the left side of the heat pump to ensure this requirement is met.

ThermalFlo Installation and User’s Guide

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Contents ThermalFlo Web site Customer ServiceContents Illustrated Parts Replacement Parts List Codes and Standards Important NoticeConsumer Information and Safety Important Safety PrecautionsSwimming Pool Energy Saving Tips General Specifications General Installation InformationWarranty Information ThermalFlo Overview Section IntroductionGeneral Features Installing the ThermalFlo Section InstallationMaterials needed for Installation Location ThermalFlo Heat Pump DimensionsRoof Run-off ClearancesEquipment Pad Drainage and Condensation Anchor Clamps InstallationLawn Sprinklers Plumbing layout Water ConnectionsWater Connections at the Heat Pump Check Valve InstallationAutomatic Flow Control Valve Heat Pump, Heater and/or Solar Combination Multiple Unit InstallationTo Pool Multiple Heat Pump ConnectionsBonding Main PowerElectrical Connections General Information460812, 460813, 460814, 460815, 460822 Wiring DiagramHeat Pump Control Board Relay Remote ControlsBLK GRN YEL RED Section Operating ThermalFlo Initial Start-up PrecautionsWater Pressure Thermostat Heating Cooling Operating the ControllerSystem Indicator LEDs Indicator Lights / LEDsMode Indicator LEDs Keypad Lockout Temperature SettingMode Selection Buttons OperationCode Name Cause TroubleshootingWater Pressure Switch Adjustment Water Chemistry Section General MaintenanceWinterizing Spring Start-Up Inspection and ServiceOwner Inspection AIR Professional Maintenance and ServiceThermalFlo Installation and User’s Guide Remote, Pool or Spa light on Section TroubleshootingDealer for advice. Call the factory for advice Pressure Illustrated Parts Section Replacement Parts25 473026 Compressor Isolation KIT, Grommet & Spacer 1 SET Replacement Parts ListThermalFlo Installation and User’s Guide Page 473426 Rev. C 10/19/06

ThermalFlo specifications

Pentair ThermalFlo is a leading-edge solution designed to address the evolving demands of thermal management in various industrial applications. As organizations prioritize energy efficiency and temperature regulation, ThermalFlo emerges as a robust offering from Pentair, a global leader in water and fluid management.

One of the standout features of Pentair ThermalFlo is its innovative heat tracing technology. This system employs electrical heat tracing cables that are strategically engineered to maintain desired temperatures in pipes, valves, and other critical components. The design minimizes the risks of freezing, ensuring that fluids can flow seamlessly, even in harsh environments. Moreover, it enhances safety by reducing the likelihood of pipe bursts due to thermal stress.

ThermalFlo also incorporates advanced insulation technologies that complement its heat tracing capabilities. The combination of these two approaches ensures optimal energy efficiency, reducing heat loss and lowering operational costs. When used in conjunction with smart monitoring systems, organizations can achieve real-time temperature control, allowing for proactive adjustments that enhance system efficiency.

Another significant characteristic of Pentair ThermalFlo is its versatility. This solution can be customized to suit various applications, from oil and gas industries to food processing and pharmaceuticals. The adaptability of ThermalFlo makes it an ideal choice for facilities looking to improve their thermal strategies without compromising on performance.

In addition to its technical features, Pentair ThermalFlo emphasizes sustainability. By promoting energy efficiency and reducing heat loss, the system contributes to lower carbon footprints for its users. This aligns with the growing trend of adopting environmentally responsible practices within industry, showcasing Pentair’s commitment to innovative solutions that meet modern challenges.

Furthermore, the installation and maintenance of ThermalFlo systems are streamlined, with user-friendly features that simplify the process for engineers and technicians. Its robust design ensures long-lasting performance, reducing downtime and maintenance costs over time.

In conclusion, Pentair ThermalFlo stands out in the marketplace through its blend of innovative technologies, energy efficiency, and adaptability across different industries. As businesses increasingly seek effective thermal management solutions, ThermalFlo represents an investment in reliability, safety, and sustainability.