Nordyne M3RL installation instructions Conversion, Leak Check, High Altitude Derate

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Main

 

Blower

 

Control

 

Board

 

Inducer

 

Burner

 

Box

 

Gas

 

Valve

 

Floor

 

 

Alt. Gas

To Gas

Line Entry

Supply

 

Figure 22. Typical Gas Piping

If the test pressure is less than or equal to 1/2 psig (14 in. water column), the furnace must be isolated from the gas supply line by closing the manual shut-off valve.

Leak Check

After the gas piping to the furnace is complete, all connections must be tested for gas leaks. To check for leaks use only a soap and water solu- tion or other approved method.

High Altitude Derate

The nameplate input rating for the furnaces apply for elevations up to 4,000 feet above sea level for US and Canada. If the elevation for the furnace location is higher than 4,000 feet above sea level, the furnace input must be derated by using the appropriate orifice size listed in Table 8.

NOTE: The density of air decreases with in- creasing elevation above sea level. This re- duces the quantity of combustion air drawn into the furnace under normal operation and requires the unit be derated by using smaller gas orifices or lower manifold pressure.

CONVERSION

This furnace can be converted from the fac- tory-equipped gas to either natural gas (for LP gas ready models), or LP gas (for natural gas ready models). Conversions must be made by qualified service personnel, using only factory authorized or approved parts. The required conversion orifices are supplied with the fur- nace.

!WARNING:

DO NOT REMOVE OR DEFACE THE ORIGINAL RATING PLATE.

!CAUTION:

The gas supply shall be shut off prior to disconnecting the electrical power, before proceeding with the conversion.

To Turn Off Fuel Supply to the Appliance:

1.Set the room thermostat to “OFF” or its lowest temperature setting.

2.Turn OFF the main gas supply to the appli- ance at the manual valve, outside of the appliance casing.

3.Remove the control access panel / lou- vered door.

4.Move the appliance gas valve lever/knob to the “OFF” position.

5.Turn OFF the electrical power to the appli- ance.

CAPACITY OF BLACK IRON GAS PIPE (CU. FT. PER HOUR)

FOR NATURAL GAS (SPECIFIC GRAVITY - 0.60)

NOMINAL

 

 

LENGTH OF PIPE RUN

 

 

BLACK IRON

 

 

 

 

(feet)

 

 

 

 

PIPE DIAMETER

 

 

 

 

 

 

 

 

 

 

(in.)

10

20

30

40

 

50

60

 

70

80

1/2

130

90

75

65

 

55

50

 

45

40

3/4

280

190

150

130

 

115

105

 

95

90

 

1

520

350

285

245

 

215

195

 

180

170

1

1/4

1050

730

590

500

 

440

400

 

370

350

1

1/2

1600

1100

890

760

 

670

610

 

560

530

The cubic feet per hour listed in the table above must be greater than the cubic feet per hour of gas flow required by the furnace.

To determine the cubic feet per hour of gas flow required by the furnace, divide the input rate of the furnace by the heating value of the gas:

Cubic Feet

=

Input To Furnace (Btu/hr)

Per Hour Required

Heating Value of Gas (Btu/Cu. Ft.)

Table 7. Capacity of Black Iron Gas Pipe (cu. ft. per hour) for Natural Gas (specific gravity = .60)

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Contents Installation Instructions Page L 060 a a W Table of ContentsFurnace Specifications/Airflow Data Shipping WeightGeneral Top ViewGeneral Description Owner InformationManufacturer WARRANTY, OWNER’S Responsibilities Installation StandardsLocation Circulating AIR SupplyMinimum Clearances Return AIR Provisions Duct ConnectorsDucted Return AIR Closet or AlcoveDuct Connector Selection Duct InstallationAIR Distribution Systems Installing Screw Down Duct CON- Nector Installing Platinum Series 14 Round Duct ConnectorCUT Duct Opening Finger Tabbed only Screw Down Platinum SeriesAlternate Attachment Methods Installing Finger Tabbed Duct CON- NectorsInstall Furnace Venting and Combustion AIR RequirementsGeneral Furnace Must not be Common Vented with Other Appliances Venting RequirementsVent Termination Clearances for Direct Vent Furnaces Vent TableVent Pipe Material Vent Pipe InstallationHorizontal Venting Downflow FurnaceHorizontal Venting Drainage of Condensate from Furnace Alternate Horizontal Vent InstallationGAS Supply and Piping Furnace with Condensate Drain Trap AssemblyLeak Check ConversionHigh Altitude Derate To Turn Off Fuel Supply to the ApplianceTo Remove the Burner Orifices To Remove the Burner AssemblyTo Convert the Unit to the Alternate Gas Approximate Orifice Size for Natural and LP GasesConvertible Pressure Regulator Cap Lighting and Adjustment of the ApplianceLine Voltage Wiring Electrical WiringType of Fuel Manifold Pressure Completing the ConversionElectrical Data Low Voltage WiringSTART-UP and Adjustments Start-Up ProcedureVentilation Shut Down Procedure Sequence of OperationVerifying Firing Rate Description of Components Verifying Operation of the Supply Air Limit SwitchGas Flow Rate Verifying Burner OperationAccessory Kits MaintenanceCombustion Air and Vent System Air FilterSystem Operation Information Condensate Drain AssemblyLubrication Blower CompartmentFurnace Fails to Operate Cooling ModeM3 Downflow Furnace Downflow Furnace Wiring Diagram Page Fuel Type INSTALLATION/PERFORMANCE Check List¢7082197¤

M3RL specifications

The Nordyne M3RL is a high-efficiency gas furnace designed for residential heating applications, characterized by its robust performance and advanced technologies. It is part of Nordyne's distinguished lineup, which emphasizes reliability and comfort in home heating systems. The M3RL model is particularly notable for its focus on energy efficiency, making it an attractive option for homeowners looking to reduce their energy expenses while maintaining optimal heating levels.

One of the standout features of the Nordyne M3RL is its high Annual Fuel Utilization Efficiency (AFUE) rating, which often exceeds 80%. This efficient design ensures that more of the fuel consumed is converted into usable heat for the home. By employing a variable-speed blower, the M3RL enhances comfort by allowing for more precise control over air circulation, contributing to better temperature consistency throughout the living space.

The M3RL utilizes advanced multi-stage heating technology, allowing the system to operate at different capacities depending on the heating demand. This means it can run at lower settings during milder weather, which not only saves energy but also reduces wear and tear on the equipment, extending its lifespan. The furnace also includes a reliable ignition system that ensures quick and safe starts, eliminating the inefficiencies associated with older pilot light systems.

Another important characteristic of the Nordyne M3RL is its acoustical insulation, which minimizes operational noise. The quiet operation is particularly valued in residential settings, where noise pollution can be disruptive. Additionally, the furnace features a compact design, making it easy to install in a variety of spaces, including tight basements or utility rooms.

The M3RL model is also equipped with a smart control system that interfaces seamlessly with modern thermostats, offering homeowners the ability to program their heating schedules and optimize energy usage. This integration with smart home technology positions the M3RL not just as a heating solution, but as a component of a more comprehensive home energy management system.

In conclusion, the Nordyne M3RL gas furnace represents a blend of efficiency, advanced technology, and user-friendly features. Its high AFUE rating, multi-stage heating capability, quiet operation, and smart technology integration make it a reliable choice for homeowners aiming to enhance their comfort while minimizing energy costs. This furnace is a testament to Nordyne's commitment to innovation in the HVAC industry.