Stovax Ceramica Manhattan Wood Stove manual Replacing Parts, Main Burner, Pilot Unit

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SERVICING INSTRUCTIONS

REPLACING PARTS

1.GENERAL

1.1All principal components can be replaced without removing the stove from its installation, although it is essential that the gas supply to the appliance is turned off at the isolation device before proceeding further.

1.2If, for any reason, the flue has to be removed from the stove, the seals must be replaced.

2.MAIN BURNER

2.1Turn the gas supply off at the isolation device, remove the door and place to one side, carefully remove the ceramic fuel bed components.

2.2Remove the three securing screws, two at the rear and one at the front left hand side. See diagram 1. Raise the left hand side of the burner to clear the bracket, draw the left hand side forward. The burner venturi is engaged over the injector. When removing the burner be sure to clear the injector, this will release the right hand side of the burner. Take care when removing the burner so as not to damage the pilot burner.

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AR1605

2.3To replace the burner, engage the venturi over the injector ensuring the burner sits on top of the fixing bracket. Push the burner to the right and whilst holding, insert the three fixing screws.

NOTE: BEFORE REPLACING THE BURNER, ENSURE THE SILICONE SEAL AROUND THE INJECTOR IS INTACT AND CHECK THAT VENTURI COVER IS ATTACHED.

3. PILOT UNIT

The pilot assembly consists of five components, which can be individually changed, these are:

1)Pilot burner bracket

2)Pilot injector

3)Electrode

4)Thermocouple

5)Gasket.

3.1Turn the gas supply off at the isolation device, remove the door and place to one side, carefully remove the ceramic fuel bed components

3.2Refer to Section 2 to remove the main burner. Remove the thermocouple baffle taking note of how it is positioned. Refer to Diagram 2

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AR1609

3.3Remove the two fixing screws from the pilot bracket, see diagram 3. Gently draw the assemble away from the firebox to give access to the nuts and ignition lead.

NOTE: TAKE CARE NOT TO DAMAGE THE GASKET.

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Contents PR0848 Issue 2 February Ceramica ManhattanContents Flue Check Pass Fail Appliance Commissioning ChecklistGAS Check Lighting the Stove User InstructionsGeneral Turning OFF the StoveHandling & Disposal of Fire Ceramics Cleaning the FireFuel BED Arrangements ‘RUNNING IN’ Installation DetailsFlame Failure Device ServicingInstallation Instructions Technical SpecificationFlue and Chimney Requirements Site RequirementsTimber Framed Buildings TOP Exit Guard SuppliedOptional Extra Flue Lengths & Bends TOP Flue UP & OUT with Additional BendALL Appliances Nominal Actual Stainless AnthraciteAppliance Location Installation of the GAS SupplyVentilation Appliance requires no additional ventilationSafety Precautions InstallationControl Upgrade Installation of the StoveDo not FIX the Flue AT this Stage AR0490 Table a TOP Exit Flue Vertical and Horizontal Restrictors Vertical & Horizontal FlueVertical Flue Height Horizontal Length Restrictor Size Remove ANY Cardboard Fitment Remaining TOP Exit Vertical FlueTable a TOP Exit Vertical only Including Offset Vertical Height Restrictor SizeFuelbed Arrangements Lighting Commissioning CommissioningServicing Requirements Servicing / Fault Finding ChartsServicing Instructions Ignition Functional CheckPilot will not Stay LIT or Fire Goes OUT in USE Flame Failure Functional CheckNo Spark Main Burner Replacing PartsPilot Unit Ignition Lead GAS Valve Magnetic Safety ValvePiezo Main InjectorChanging Between GAS Types Primary Aeration PlateShort Spares List Service Records Member of the Stovax Group