Quadra-Fire SAPPHIRE-D-CSB, SAPPHIRE-MBK, SAPPHIRE-D-MBK, SAPPHIRE-D-PMH Table of Contents

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Safety Alert Key:

DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.

WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.

CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE: Indicates practices which may cause damage to the fireplace or to property.

-TABLE OF CONTENTS -

Section 1: Listing and Code Approvals

 

A.

Appliance Certifications

4

B.

Glass Specifications

4

C.

BTU Specifications

4

D.

High Altitude Installations

4

E.

Non-Combustible Materials

4

F.

Combustible Materials

4

G.

Requirements for the

 

 

Commonwealth of Massachusetts

5

Section 2: Getting Started

 

A.

Design & Installation

 

 

Considerations

6

B.

Tools and Supplies Needed

6

C.

Inspect Appliance & Components

6

Section 3: Appliance Location & Clearances

 

A.

Selecting Appliance Location

7

B.

Clearances to Combustibles

7

Section 4: Termination Locations

 

A.

Vent Termination Minimum

 

 

Clearances

8

Section 5: Vent Information

 

A.

Venting Components

10

B.

Use of Elbows

10

C.

Measuring Standards

10

D.

How to Use the Vent Graph

11

E.

Venting Guidelines

11

F.

Horizontal Termination

12

G.

Vertical Termination

15

Section 6: Gas Information

 

A.

Fuel Conversions

23

B.

Gas Pressures

25

C.

Gas Connection.. ................................25

Section 7: Electrical Information

 

A.

Recommendation for Wire

27

B.

Connecting to the Appliance

27

C.

Standing Pilot Ignition System Wiring ..

28

Section 8: Appliance Setup

 

A.

Remove Shipping Materials

29

B.

Accessories

29

C.

Top to Rear Conversion

29

D.

Baffle Installation/Adjustment

30

E.

Leg Leveling System

30

F.

Brick Installation

30

G.

Positioning the Logs

31

H.

Mineral Wool

31

I.

Embers

31

J.

Glass Door Assembly

32

K.

Optional Blower Installation

32

L.

Intake Fuel Restrictor Adjustment

34

M. Shutter Adjustment

34

Section 9: Operating Instructions

 

A.

Before Lighting Appliance

35

B.

Controls

35

C.

Lighting Appliance

36

D.

After Appliance is Lit

37

E.

Frequently Asked Questions

37

Section 10: Troubleshooting

38

Section 11: Maintaining & Servicing Appliance

 

A. Maintenance Tasks

41

Section 12: Reference Materials

 

A.

Appliance Dimension Diagram

42

B.

Vent Components Diagram

43

C.

Vent Components List

44

D.

Service Parts List

46

E.

Limited LifetimeWarranty

50

F.

Contact Information

52

Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11

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Contents What to do if you smell gas Do not Discard this ManualDo Discardnot Mfg Date Serial Number Model NameTable of Contents 1Listing and Code Approvals Requirements for the Commonwealth of Massachusetts BELOW. Keep Clear of ALL ObstructionsManufacturer Requirements Inspect Appliance & Components Design & Installation ConsiderationsGetting Started Tools and Supplies NeededSelecting Appliance Location Clearances to CombustiblesDesign Purposes only Vent Termination Minimum Clearances 4Termination LocationsAlcove Applications Measuring Standards Vent InformationVenting Components Use of ElbowsVenting Guidelines for Horizontal Runs How to Use the Vent GraphHorizontal Termination Type a Up and Out InstallationType B Straight Out Installation Type C 45 Elbow in Corner Installation203mm Step Direct Vent Pipe Vertical TerminationStep Twist-lock the vent cap and seal Cathedral Ceiling Class a Metal Chimney Type C Up & Out Installation Type D Hearth Mount Type a & B Co-Axial to Co-LinearExisting Masonry Chimney Type a Fire Risk Explosion Risk Retro Connector Converting to LP Gas Installation Propane LP Natural GasGas Information Fuel ConversionsScrews Rubber Gasket Identification Label F Valve Regulator ReplacementPressure Gas Pressures Gas ConnectionCheck for GAS Leaks High Altitude InstallationsElectrical Information Recommendation for WireConnecting to the Appliance Wire Size Max. LengthValve SwitchStanding Pilot Ignition System Wiring IgnitorTop to Rear Vent Conversion Appliance SetupAccessories Remove Shipping MaterialsBaffle Installation/Adjustment Brick InstallationLeg Leveling System Positioning the Logs Mineral WoolEmbers Do not use substitute material Glass Door Assembly Optional Blower InstallationBlower Shutter Adjustment Operating Instructions Before Lighting ApplianceControls Lighting Appliance For Your Safety Read Before LightingFrequently Asked Questions Initial Break-in ProcedureAfter Appliance is Lit Symptom Possible Cause Corrective Action TroubleshootingBe Placed in this Opening After servicing Maintaining and Servicing Your ApplianceNecessary. USE Caution When CLEANING/HANDLING Ceramic Burner Maintenance Tasks InspectReference Materials Appliance Dimension DiagramMm inner pipe 6-5/8 in mm outer pipe Vent Components DiagramDura-Vent Vent Components ListDescription SimpsonTermination Caps & Kits HHT SLPSimpson Description Dura-Vent19 18 Log Set AssemblyService Parts Part number list on followingStocked At DepotBK-GAS Description Comments Part NumberStocked NGK-30KLPK-30K Limited Lifetime Warranty Limited Lifetime WarrantyWarranty Conditions Contact Information