Hubbell Electric Heater Company J manual Continuous

Page 24

Continuous

 

 

Do

 

 

 

 

 

over-temperature

 

contactors pull out

 

 

 

 

 

 

 

 

condition

 

at setpoint?

 

 

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

 

Yes

 

Is there

 

 

 

 

 

 

 

 

 

 

 

zero amp draw when the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

contactors drop out at

 

 

 

 

 

 

 

 

 

 

 

 

 

setpoint?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No

 

 

 

 

 

 

 

 

 

Correct

temperature

setpoint?

No

Properly set temperature

 

 

 

Are configuration

 

 

 

settings set properly,

Yes

 

 

 

 

per Section III, Para.

 

 

 

 

 

 

4?

 

 

 

 

 

 

 

 

 

 

Yes

Diagram 3

 

 

 

White

1

 

 

Black

2

 

Is there

Red

3

 

208/240V across

 

 

Yellow

4

terminals of J5 on the

 

 

control board as shown

 

J5

 

in the

 

diagram 3?

For 1 contactor:

 

 

 

 

check voltage across 1 & 4

 

 

For 2 contactor:

 

 

Yes

check voltage across 1 & 3 and 1 & 4

 

No

No Replace contactor

setpoint

Contact factory

Plug probe end into RJ45 pigtail

(not supplied). Check ohms

across terminals 1and 4

(see diagrams 1 & 2). Compare this with the ohms the thermistor

should supply for the actual

temperature in the tank

Do ohms match?

No

Replace probe

 

 

 

Replace control

Yes

 

 

 

board

 

 

 

 

 

 

 

 

 

 

 

 

 

OK?

No

Any or all buttons do not work, but display is operational.

 

Re-seat ribbon

 

 

 

 

 

 

cable from display

 

 

 

OK?

 

 

 

 

 

to control board

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Verify that the

 

 

 

 

 

 

display is properly

 

 

 

 

 

Individual display

 

 

Re-seat ribbon

 

 

elements do not

 

 

cable from display

 

 

work or unusual

 

 

to control board. Be

 

OK?

 

 

 

characters are

 

 

sure ribon cable is

 

 

displayed

 

 

not reversed.

 

 

No

seated to the base

 

 

 

 

OK?

and that the

 

 

 

 

 

 

 

 

buttons click when

 

 

 

 

 

pressed.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace digital

display

OK?

No

Replace digital

display

Replace control

board

OK?

No

Replace control

board

24

Image 24
Contents Operating and Maintenance Manual for Electric Booster Heater Hubbell Electric Heater Company Seymour Street STRATFORD, CTTable of Contents Section Title Section I General Description and Construction CapacityPage Power Circuit Breakers Construction TankTank Connections Heating ElementDial Temperature and Pressure Gauge Pressure Reducing ValveOptional Equipment Section II Installation and START-UP Water Heater PlacementSlide Brackets for Hanging Support Mounting Manual Release Lever Electrical Installation Optional XB1 LOW Temperature InterlockFilling the Heater Optional Remote Alarm Contacts Common noFor Remote ON/OFF Control Final ChecksWiring Chart Diagram 1WT 1NT WT L1 L2 L3 13 NT NCB L1 L2 L3 Page Section III Scheduled Maintenance and Operation Maintenance and OperationFreezing Controller OperationQuarterly Inspection Section IV Troubleshooting Error Messages Err, No, H2OContactor Care MiscellaneousTroubleshooting Flow Charts OK?Continuous No Display Is the circuit Breaker tripped at Source? Section V Servicing & Replacement of Parts Control Board Relief ValveSensor Probe Section VI Service Parts List Category Description Volts Ohms Hubbell P/NPart Wire Size Torque inlbs Torque ftlbs Section VII Torque ValuesSection Viii Warranty Information Limited Warranty Such Warranties do not Cover