Hubbell Electric Heater Company Official Water Heater Manual for Hubbell Products: Installation and Start-Up Instructions

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SECTION II INSTALLATION AND START-UP

WARNING / CAUTION

DO NOT TURN ON THE ELECTRIC POWER SUPPLY to this equipment until heater is completely filled with water and all air has been released. If the heater is NOT filled with water when the power is turned on, the heating elements will burn out.

For protection against excessive pressures and temperatures, local codes require the installation of a temperature-and-pressure (T&P) relief valve certified by a nationally recognized laboratory that maintains periodic inspection of production of listed equipment of materials, as meeting the requirements for Relief Valves and Automatic Gas Shutoff for Hot Water Supply Systems. ANSI Z21.22-1971. THE CUSTOMER IS RESPONSIBLE TO PROTECT PROPERTY AND PERSONNEL FROM HARM WHEN THE VALVE FUNCTIONS.

All water heaters have a risk of leakage at some unpredictable time. IT IS THE CUSTOMER'S RESPONSIBILITY TO PROVIDE A CATCH PAN OR OTHER ADEQUATE MEANS, SO THAT THE RESULTANT FLOW OF WATER WILL NOT DAMAGE FURNISHINGS OR PROPERTY.

Installation or service of this unit requires ability equal to that of a licensed tradesman in the field.

The installation must conform to these instructions and any local authority having jurisdiction. Grounding and electrical wiring connected to the unit must also conform to the latest version of the National Electric Code NFPA-70.

WATER HEATER PLACEMENT

NOTE: For most effective operation, install the booster heater as close as possible to the dishwasher. If the distance between the booster and the dishwasher exceeds NSF requirements, recirculation methods must be employed.

1.Place the heater on a solid, level foundation in a clean, dry location as near as possible to the dish washing machine.

2.The water heater should be protected from freezing and waterlines insulated to reduce energy and water waste.

3.Leave a minimum of 18” clearance for element withdrawal and control access.

4.Do not install in an area where flammable liquids or combustible vapors are present.

SLIDE BRACKETS FOR HANGING SUPPORT MOUNTING

1.Weld slide rails to bottom of dishtable. Spacing should be 17” for J6 models 4 to 18kW and 22” for J6 models 24 to 58.5kW. J16 models are not designed for use with slide brackets.

2.Attach slide bracket angles to heater with #8 sheet metal screws. It will be necessary to drill 1/8” holes into heater jacket for screw pilot holes.

3.Slide heater onto slide rails under dishtable.

PIPING INSTALLATION – See Diagrams

NOTES:

Dielectric couplings should be used in connecting dissimilar metals to prevent electrolysis.

No check valve may be installed in the supply line to the booster.

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Contents Operating and Maintenance Manual for Electric Booster Heater Hubbell Electric Heater Company Seymour Street STRATFORD, CTTable of Contents Section Title Section I General Description and Construction CapacityPage Power Circuit Breakers Construction TankTank Connections Heating ElementOptional Equipment Dial Temperature and Pressure GaugePressure Reducing Valve Slide Brackets for Hanging Support Mounting Section II Installation and START-UPWater Heater Placement Manual Release Lever Filling the Heater Electrical InstallationOptional XB1 LOW Temperature Interlock Optional Remote Alarm Contacts Common noFor Remote ON/OFF Control Final ChecksWiring Chart Diagram 1WT 1NT WT L1 L2 L3 13 NT NCB L1 L2 L3 Page Section III Scheduled Maintenance and Operation Maintenance and OperationFreezing Controller OperationQuarterly Inspection Section IV Troubleshooting Error Messages Err, No, H2OContactor Care MiscellaneousTroubleshooting Flow Charts OK?Continuous No Display Is the circuit Breaker tripped at Source? Section V Servicing & Replacement of Parts Control Board Relief ValveSensor Probe Section VI Service Parts List Category Description Volts Ohms Hubbell P/NPart Wire Size Torque inlbs Torque ftlbs Section VII Torque ValuesSection Viii Warranty Information Limited Warranty Such Warranties do not Cover