Bryant 120 instruction manual Maximum Capacity of Pipe, Furnace Damage Hazard

Page 20

312A

Gas piping must be installed in accordance with national and local codes. Refer to current edition of NFGC in the U.S. and the CAN/CSA-B149.1-05 in Canada.

Table 6 – Maximum Capacity of Pipe*

NOMINAL

 

 

LENGTH OF PIPE (FT)

 

IRON

INTERNAL

 

 

PIPE

DIAMETER

 

 

 

 

 

SIZE

(IN.)

10

20

30

40

50

(IN.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/2

0.622

175

120

97

82

73

 

 

 

 

 

 

 

3/4

0.824

360

250

200

170

151

 

 

 

 

 

 

 

1

1.049

680

465

375

320

285

 

 

 

 

 

 

 

1---1/4

1.380

1400

950

770

660

580

 

 

 

 

 

 

 

1---1/2

1.610

2100

1460

1180

990

900

 

 

 

 

 

 

 

*Cubic ft of natural gas per hr for gas pressures of 0.5 psig (14---in. wc) or less and a pressure drop of 0.5---in wc (based on a 0.60 specific gravity gas). Ref: Table 12.2 ANSI Z223---2006/NFPA 54---2006.

Installations must be made in accordance with all authorities having jurisdiction. If possible, the gas supply line should be a separate line running directly from meter to furnace.

NOTE: In the state of Massachusetts:

1.Gas supply connections MUST be performed by a licensed plumber or gas fitter.

2.When flexible connectors are used, the maximum length shall not exceed 36 inches (915 mm).

3.When lever handle type manual equipment shutoff valves are used, they shall be T-handle valves.

4.The use of copper tubing for gas piping is NOT approved by the state of Massachusetts.

Refer to Table 6 for recommended gas pipe sizing. Risers must be used to connect to furnace and to meter. Support all gas piping with appropriate straps, hangers, etc. Use a minimum of 1 hanger every 6 ft Joint compound (pipe dope) should be applied sparingly and only to male threads of joints. Pipe dope must be resistant to the action of propane gas.

!WARNING

FIRE OR EXPLOSION HAZARD

Failure to follow this warning could result in personal injury, death, and/or property damage.

If local codes allow the use of a flexible gas appliance connector, always use a new listed connector. Do not use a connector which has previously served another gas appliance. Black iron pipe shall be installed at the furnace gas control valve and extend a minimum of 2 in. outside the furnace.

!CAUTION

FURNACE DAMAGE HAZARD

Failure to follow this caution may result in furnace damage.

Connect gas pipe to furnace using a backup wrench to avoid damaging gas controls and burner misalignment.

An accessible manual equipment shutoff valve MUST be installed external to furnace casing and within 6 ft of furnace. A 1/8-in. NPT plugged tapping, accessible for test gauge connection, MUST be installed immediately upstream of gas supply connection to furnace and downstream of manual equipment shutoff valve.

NOTE: The furnace gas control valve inlet pressure tap connection is suitable to use as test gauge connection providing

test pressure DOES NOT exceed maximum 0.5 psig (14-in. wc) stated on gas control valve. (See Fig. 54.) Some installations require gas entry on right side of furnace (as viewed in upflow). (See Fig. 21 and 22.)

A05028

Fig. 21 - Right Side Gas Entry Example 1

90° Elbow

2" Nipple

Street Elbow

Gas Valve

A02327

Fig. 22 - Right Side Gas Entry Example 2

Install a sediment trap in riser leading to furnace as shown in Fig.

23.Connect a capped nipple into lower end of tee. Capped nipple should extend below level of furnace gas controls. Place a ground joint union between furnace gas control valve manifold and exterior manual equipment gas shutoff valve.

GAS SUPPLY

MANUAL

SHUTOFF

VALVE (REQUIRED

SEDIMENT TRAP

UNION

A02035

Fig. 23 - Typical Gas Pipe Arrangement

A1/8-in. NPT plugged tapping, accessible for test gauge connection, MUST be installed immediately upstream of gas supply connection to furnace and downstream of manual equipment shutoff valve.

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Contents Ama CUT Hazard Safety ConsiderationsFurnace Reliability Hazard Dimensions IntroductionWidth Bottom Flue Cabinet SizeInstallation Electrostatic Discharge ESD Precautions Procedure Codes and StandardsCarbon Monoxide Poisoning and Unit Damage Hazard LocationGeneral FIRE, Injury or Death Hazard Fire HazardProperty Damage Hazard Location Relative to Cooling EquipmentAIR for Combustion Ventilation Furnace Corrosion HazardCarbon Monoxide Poisoning Hazard Outdoor Combustion Air MethodAir for Combustion, Ventilation and Dilution for Outdoors Installation Upflow InstallationDownflow Installation Horizontal InstallationFIRE, EXPLOSION, and Carbon Monoxide Poisoning Hazard Suspended Furnace SupportFloor and Plenum Opening Dimensions Roll-Out ProtectionWidth Opening dimensionsFurnace Plenum Opening Floor Opening Casing Horizontal Unit Suspension Filter Arrangement Carbon Monoxide Poisoning Hazard AIR DuctsGeneral Requirements Ductwork Acoustical Treatment Supply Air ConnectionsAir Delivery CFM With Filter Speed External Static Pressure IN. WC Size Inlet2380 2285 2200 2085 1970 1835 Air Delivery CFM With Filter* Downflow FurnacesReturn Air Connections GAS Piping Fire or Explosion HazardUpflow Return Air Configurations and Restrictions Maximum Capacity of Pipe Furnace Damage HazardWiring Electrical Connections Electrical Shock and Fire HazardElectrical Shock Hazard Furnace MAY not Operate HazardElectrical Connection to J-BOX Electrical DataBOX Relocation Power Cord Installation in Furnace J-BOX BX. Cable Installation in Furnace J-BOXElectrical Box on Furnace Casing Side. See Fig Fire or Electrical Shock HazardTwo-Stage Furnace with Two-Speed Air Conditioner See notes 2, 11, and 12 on the page following these figures Accessories VentingGeneral Venting Requirements Masonry Chimney RequirementsChimney Inspection Chart Appliance Application Requirements Vent Height Internal Area of ChimneyUpflow Application-Vent Elbow Up Downflow Application-Vent Elbow Up Horizontal Right Application Vent Elbow Right Furnace Vent Orienta Orientation Tion PUTBTUH/HR Diameter Height FTRounded End of Knockout Burn HazardSTART-UP, ADJUSTMENT, and Safety Check Start-Up ProceduresGeneral Fire and Explosion HazardAdjustments Stage Furnace Setup Switch DescriptionU.S Altitude Derate Multiplier for U.S.ARedundant Automatic Gas Control Valve Seconds Size of Test Dial For Revolution Gas Rate cu ft/hrFurnace Overheating Hazard Speed Selection Color Speed AS ShippedDesired Heating Mode Setup Switch Blower OFF Delay SEC Check Safety ControlsStage Furnace Blower OFF delay Setup Switch Checklist Altitude Range Specific Gravity of Natural GASBTUH/CU Gravity6001 to Specific Gravity of Natural GAS Altitude Range Heat Value Specific Gravity of Natural GAS Altitude RangeBTUH/CU FT Service and Maintenance Procedures Electrical SHOCK, Fire or Explosion HazardFIRE, Personal Injury and Unit Damage Specific Gravity of Natural GAS Heat Value AT AltitudeCare and Maintenance Electrical Controls and Wiring Electrical Shock HazardIntroduction Unit Operation HazardService Wiring Diagram Cleaning AND/OR Replacing AIR Filter Filter size informationBlower Motor and Wheel Electrical Shock Hazard Furnace Filter Size CasingCleaning Heat Exchanger Unit Damage HazardSequence of Operation Igniter Position Top ViewTwo-Stage Heating Adaptive mode with Single-Stage Thermostat Single-Speed Cooling Single-Stage Thermostat and Two-Speed Cooling Adaptive ModeThermidistat Mode Continuous Blower Mode Wiring DiagramsTroubleshooting Troubleshooting Guide 2-Speed Blocked vent shutoff switch used in Chimney Adapter Kit Page Catalog No. II312A---45---8

120 specifications

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