Bryant 120 instruction manual Sequence of Operation, Igniter Position Top View

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a. Remove metal screw fitting from wire brush to allow insertion into cable.

b. Insert the twisted wire end of brush into end of spring cable, and crimp tight with crimping tool or crimp by striking with ball-peen hammer. TIGHTNESS IS VERY IMPORTANT.

NOTE: The materials needed in item 9 can usually be purchased at local hardware stores.

(1.) Attach variable-speed, reversible drill to the end of spring cable (end opposite brush).

(2.) Insert brush end of cable into the outlet opening of cell and slowly rotate with drill. DO NOT force cable. Gradually insert cable into upper pass of cell. (See Fig. 61.)

(3.) Work cable in and out of cell 3 or 4 times to obtain sufficient cleaning. DO NOT pull cable with great force. Reverse drill and gradually work cable out.

(4.) Insert brush end of cable in burner inlet opening of cell, and proceed to clean 2 lower passes of cell in same manner as upper pass.

(5.) Repeat foregoing procedures until each cell in furnace has been cleaned.

(6.) Using vacuum cleaner, remove residue from each cell.

(7.) Using vacuum cleaner with soft brush attachment, clean burner assembly.

(8.) Clean flame sensor with fine steel wool.

(9.) Install NOx baffles (if removed.)

(10.) Reinstall burner assembly. Center burners in cell openings.

10.Remove old sealant from cell panel and collector box flange.

11.Spray releasing agent on the heat exchanger cell panel where collector box assembly contacts cell panel.

NOTE: A releasing agent such as cooking spray or equivalent (must not contain corn or canola oil, aromatic or halogenated hydrocarbons or inadequate seal may occur) and RTV sealant (G.E. 162, 6702, or Dow-Corning 738) are needed before starting installation. DO NOT substitute any other type of RTV sealant. G.E. 162 (P771-9003) is available through RCD in 3-oz. tubes.

12.Apply new sealant to flange of collector box and attach to cell panel using existing screws, making sure all screws are secure.

13.Reconnect wires to the following components (Use connection diagram on wiring label, if wires were not marked for reconnection locations.):

a.Draft safeguard switch.

b.Inducer motor.

c.Pressure switches.

d.Limit overtemperature switch.

e.Gas valve.

f.Hot surface igniter.

g.Flame-sensing electrode.

h.Flame rollout switches.

14.Reinstall internal vent pipe, if applicable.

15.Reinstall vent connector on furnace vent elbow. Securely fasten vent connector to vent elbow with 2 field-supplied, corrosion-resistant, sheet metal screws located 180_ apart.

1-7/8”

A01026

Fig. 60 - Igniter Position - Top View

312A

A91252

Fig. 61 - Cleaning Heat Exchanger Cell

16.Replace blower access door only, if it was removed.

17.Set thermostat above room temperature and check furnace for proper operation.

18.Verify blower airflow and speed changes between heating and cooling.

!WARNING

FIRE OR EXPLOSION HAZARD

Failure to follow this warning could result in personal injury, death and/or property damage.

Never use a match or other open flame to check for gas leaks. Use a soap-and-water solution.

19.Check for gas leaks.

20.Replace outer access door.

Step 3 — Sequence of Operation

NOTE: Furnace control must be grounded for proper operation or control will lockout. Control is grounded through green wire connected to gas valve and burner bracket screw. Using the schematic diagram in Fig. 58, follow the sequence of operation through the different modes. Read and follow the wiring diagram very carefully.

NOTE: If a power interruption occurs during a call for heat (W/W1 or W/W1-and-W2), the control run the blower for the selected blower off-delay period two seconds after power is restored and if the thermostat is still calling for gas heating. The LED light will flash code 12 during this period, after which the LED will be ON continuous, as long as no faults are detected. After this period, the furnace will respond to the thermostat normally.

The blower door must be installed for power to be conducted through the blower door interlock switch ILK to the furnace

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Contents Ama Safety Considerations Furnace Reliability HazardCUT Hazard Size DimensionsIntroduction Width Bottom Flue CabinetInstallation Codes and Standards Electrostatic Discharge ESD Precautions ProcedureLocation GeneralCarbon Monoxide Poisoning and Unit Damage Hazard Location Relative to Cooling Equipment FIRE, Injury or Death HazardFire Hazard Property Damage HazardOutdoor Combustion Air Method AIR for Combustion VentilationFurnace Corrosion Hazard Carbon Monoxide Poisoning HazardAir for Combustion, Ventilation and Dilution for Outdoors Upflow Installation InstallationSuspended Furnace Support Downflow InstallationHorizontal Installation FIRE, EXPLOSION, and Carbon Monoxide Poisoning HazardRoll-Out Protection Floor and Plenum Opening DimensionsOpening dimensions Furnace Plenum Opening Floor Opening CasingWidth Horizontal Unit Suspension Ductwork Acoustical Treatment Supply Air Connections Filter Arrangement Carbon Monoxide Poisoning HazardAIR Ducts General RequirementsSpeed External Static Pressure IN. WC Size Inlet Air Delivery CFM With Filter2380 2285 2200 2085 1970 1835 GAS Piping Fire or Explosion Hazard Air Delivery CFM With Filter*Downflow Furnaces Return Air ConnectionsUpflow Return Air Configurations and Restrictions Furnace Damage Hazard Maximum Capacity of PipeFurnace MAY not Operate Hazard WiringElectrical Connections Electrical Shock and Fire Hazard Electrical Shock HazardElectrical Data BOX RelocationElectrical Connection to J-BOX Fire or Electrical Shock Hazard Power Cord Installation in Furnace J-BOXBX. Cable Installation in Furnace J-BOX Electrical Box on Furnace Casing Side. See FigTwo-Stage Furnace with Two-Speed Air Conditioner See notes 2, 11, and 12 on the page following these figures Venting AccessoriesMasonry Chimney Requirements General Venting RequirementsChimney Inspection Chart Vent Height Internal Area of Chimney Appliance Application RequirementsUpflow Application-Vent Elbow Up Downflow Application-Vent Elbow Up Horizontal Right Application Vent Elbow Right Orientation Tion PUTBTUH/HR Diameter Height FT Furnace Vent OrientaBurn Hazard Rounded End of KnockoutFire and Explosion Hazard START-UP, ADJUSTMENT, and Safety CheckStart-Up Procedures GeneralAltitude Derate Multiplier for U.S.A AdjustmentsStage Furnace Setup Switch Description U.SRedundant Automatic Gas Control Valve Gas Rate cu ft/hr Furnace Overheating HazardSeconds Size of Test Dial For Revolution Color Speed AS Shipped Speed SelectionCheck Safety Controls Stage Furnace Blower OFF delay Setup SwitchDesired Heating Mode Setup Switch Blower OFF Delay SEC Checklist Gravity Altitude RangeSpecific Gravity of Natural GAS BTUH/CU6001 to Specific Gravity of Natural GAS Altitude Range BTUH/CU FTSpecific Gravity of Natural GAS Altitude Range Heat Value Specific Gravity of Natural GAS Heat Value AT Altitude Service and Maintenance ProceduresElectrical SHOCK, Fire or Explosion Hazard FIRE, Personal Injury and Unit DamageUnit Operation Hazard Care and MaintenanceElectrical Controls and Wiring Electrical Shock Hazard IntroductionService Wiring Diagram Furnace Filter Size Casing Cleaning AND/OR Replacing AIR FilterFilter size information Blower Motor and Wheel Electrical Shock HazardUnit Damage Hazard Cleaning Heat ExchangerIgniter Position Top View Sequence of OperationTwo-Stage Heating Adaptive mode with Single-Stage Thermostat Single-Stage Thermostat and Two-Speed Cooling Adaptive Mode Thermidistat ModeSingle-Speed Cooling Wiring Diagrams TroubleshootingContinuous Blower Mode Troubleshooting Guide 2-Speed Blocked vent shutoff switch used in Chimney Adapter Kit Page Catalog No. II312A---45---8

120 specifications

The Bryant 120 is a remarkable system designed for residential and commercial heating and cooling needs, showcasing an impressive blend of efficiency, reliability, and advanced technology. As a part of Bryant's extensive line of HVAC solutions, the Bryant 120 stands out with its features and performance, making it an ideal choice for those seeking comfort year-round.

One of the main features of the Bryant 120 is its exceptional energy efficiency. It boasts a high Seasonal Energy Efficiency Ratio (SEER) rating, enabling homeowners to save on energy costs while enjoying consistent temperature control. This efficiency is aided by its variable-speed compressor, which allows the system to adjust its output based on current requirements, optimizing both energy consumption and comfort.

In terms of technology, the Bryant 120 incorporates advanced controls that enhance user experience and system performance. The system comes equipped with smart thermostats that allow homeowners to monitor and adjust their environment remotely. These thermostats not only provide convenience but also help in optimizing energy usage by learning the household's heating and cooling patterns.

Another characteristic of the Bryant 120 is its durable construction. The unit is built to withstand various weather conditions, featuring a robust cabinet and components designed for longevity. This durability ensures that homeowners can rely on the system for years without the need for frequent repairs or replacements.

Noise levels are also a critical consideration in HVAC systems, and the Bryant 120 addresses this with its quiet operation. The system is designed to minimize sound output, making it suitable for residential areas where noise can be a concern. This is particularly beneficial for nighttime use, providing a comfortable sleeping environment.

Additionally, the Bryant 120 supports eco-friendly refrigerants that comply with environmental standards, contributing to a reduction in greenhouse gas emissions. This commitment to sustainability reflects Bryant's dedication to creating products that are not only effective but also responsible.

Overall, the Bryant 120 encapsulates a harmonious balance of efficiency, advanced technology, durability, and quiet operation. Whether for a new installation or a replacement, the Bryant 120 presents an ideal solution to meet diverse heating and cooling requirements, enhancing comfort while prioritizing energy savings and environmental responsibility.
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