Trane SCRH general, General, Refrigerant Handling Procedures, Installation information, Controls

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general

general

Installation information

General

The midrange models SCWH/SCRH is a high efficiency, vertical air condioner. units have either front or top discharge configuration options and easy service access. Unit construction is heavy gage steel with a baked enamel finish. Available unit voltages are 208/3/60, 230/ 3/60, 460/3/60, and 575/3/60.

Refrigeration Circuits

Units are configured in single or double refrigeration circuits. Each circuit consists of:

high efficiency scroll compressor mounted on rubber isolation grommets

evaporator coils designed for optimum performance and efficiency with lanced fins and rifled tubing

filter-drier

Evaporator Section

The evaporator fan section consists of one or two forward curved centrifugal fans powered by a premium efficiency motor through an adjustable motor sheave and fixed diameter blower pulley.

Controls

The standard control panel consists of a high voltage terminal block, overload relays for each fan motor, transformer, 3- pole 24-volt contactors for eachmotor and compressor, and a 5-second delay timer. Remote thermostat controls are field installed.

Field-Installed Accesories

These items ship separately for field installation:

steam coil

hot water coil

plenum

oversized motors

remote thermostat

Note: Application of the above options and/or accessories may require field adjustment of fan speeds to ensure proper airflow and performance.

Unit Nameplate

The unit nameplate identifies the unit model number, appropriate service literature, and wiring diagrm numbers. It is mounted on the control panel door. Reference this information when making inquires or ordering parts or literature.

Refrigerant Handling

Procedures

Environmental Accountability Policy Trane urges that all HVAC servicers to make every effort to eliminate, if possible, or vigorously reduce the emission of CFC, HCFC, and HFC refrigerants to the atmosphere. Always act in a responsible manner to conserve refrigerants for continued usage even when acceptable alternatives are available.

Recover and Recycle Refrigerants Never release refrigerant to the atmosphere! Always recover and/or recycle refrigerant for reuse, reprocessing (reclaimed), or properly dispose if removing from equipment. Always determine the recycle or reclaim requirements of the refrigerant before beginning the recovery procedure. Obtain a chemical analysis of the refrigerant if necessary. Questions about recovered refrigerant and acceptable refrigerant quality standards are addressed in ARI Standard 700.

Refrigerant Handling and Safety Consult the manufacturer’s material safety data sheet (MSDS) for information on refrigerant handling to fully understand health, safety, storage, handling, and disposal requirements. Use the approved containment vessels and refer to appropriate safety standards. Comply with all applicable transportation standards when shipping refrigerant containers.

Service Equipment and Procedures

To minimize refrigerant emissions while recovering refrigerant, use the manufacturer’s recommended recycling equipment per the MSDS. Use equipment and methods which will pull the lowest possible system vacuum while recovering and condensing refrigerant. Equipment capable of pulling a vacuum of less than 1,000 microns of mercury is recommended.

Do not open the unit to the atmosphere for service work until refrigerant is fully removed/recovered. When leak-testing with trace refrigerant and nitrogen, use HCFC-22 (R-22) rather than CFC-12 (R-

12)or any other fully-halogenated refrigerant . Be aware of any new leak test methods which may eliminate

refrigerants as a trace gas. Perform evacuation prior to charging with a vacuum pump capable of pulling a vacuum of 1,000 microns of mercury or less. Let the unit stand for 12 hours and with the vacuum not rising above 2,500 microns of mercury.

A rise above 2,500 microns of mercury indicates a leak test is required to locate and repair any leaks. A leak test is required on any repaired area.

Charge refrigerant into the equipment only after equipment does not leak or contain moisture. Reference proper refrigerant charge requirements in the maintenance section of this manual to ensure efficient machine operation. When charging is complete, purge or drain charging lines into an approved refrigerant container. Seal all used refrigerant containers with approved closure devices to prevent unused refrigerant from escaping to the atmo- sphere. Take extra care to properly maintain all service equipment directly supporting refrigerant service work such as gauges, hoses, vacuum pumps, and recycling equipment .

When cleaning system components or parts, avoid using CFC-11 (R-11) or CFC- 113 (R-113). Use only cleaning-solvents that do not have ozone depletion factors. Properly dispose of used materials. Refrigeration system cleanup methods using filters and driers are preferred. Check for leaks when excessive purge operation is observed.

Keep abreast of unit enhancements, conversion refrigerants, compatible parts, and manufacturer’s recommenda- tions that will reduce refrigerant emis- sions and increase equipment operating efficiencies.

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Contents October “AO” and later design sequenceInstallation, Operation, and Maintenance Midrange Self-ContainedUnitsWarnings and Cautions general informationExample Warnings and Cautions Special Note on Refrigeration EmissionsInstallation…………………………………………………2 contentsMaintenance ……………………………………………25 Operation…………………………………………………24Unit Airflow Configurations Installation informationgeneral Midrange Model Number Descriptiongeneral Refrigerant Handling ProceduresGeneral Installation informationInstallation Preparation pre-installation Installation considerationsReceiving and Handling Pre-InstallationConsiderations3 through 7.5-tonSCRH/SCWH Service Accesspre-installation Installation considerations 10 through 15-tonSCRH/SCWH pre-installation Installation considerationsService Access pre-installation Installation considerations Isolator PlacementNote Isolators are field-provided 1 7/8Improper Unit Lift Proper Lifting Procedurepre-installation Installation considerations Installation weights dimensions &3 & 5-tons SCWH/SCRH vertical discharge SCWHdimensions 7.5-tons SCWH/SCRHInstallation weights vertical dischargedimensions SCWH/SCRHInstallation weights SCWH/SCRH dimensions & weight, in-lbsInstallation weights dimensionsSCWH/SCRH Dimensions, in SCWH/SCRHdimensions PlenumInstallation weights Hot water coil 3 & 5-tonunits7.5-tonunits Hot water coilHot water coil 10 thru 15-tonunits dimensionsDuct Connections Installation requirementsmechanical Water PipingElectrical Requirements Refrigerant Piping Air-CooledUnits OnlyInstallation requirements Brazing ProceduresElectrical Data Calculations electricalInstallation requirements Supply Power Wiringelectrical Installation requirementsHazardous Voltage Table I-ER-1.Model SCWH/SCRHelectrical dataInstallation procedure installationInstallation Checklist Plenum Installationpre-startup Pre-StartupChecklistInstallation requirements ReceivingUnit Startup Procedures Installation startupUnit Startup Checklist Hazardous voltageSequence of Operation sequence ofOperation operation general Maintenance informationTable M-GI-1.Midrange maintenance general data Maintenance procedures maintenanceMaintenance Procedures Periodic Maintenance Checklistmaintenance Refrigerant SystemMaintenance procedures Leak TestingMaintenance procedures maintenanceMotor Winding Damage Hazardous PressuresPeriodic Checklists Maintenance checklistsperiodic Monthly ChecklistHazardous voltage Maintenance troubleshootingTroubleshooting Hazardous voltage Maintenance troubleshootingInsufficient cooling Maintenance diagram typical wiringPKG-SVX01A-EN typical wiringMaintenance diagram Maintenance diagram typical wiringPKG-SVX01A-EN typical wiringMaintenance diagram PKG-SVX14A-EN Literature Order NumberDate October