Waterford Appliances E61-LP, E61-NG GAS Pipe Pressure Testing, Natural Gas Kit # Propane Kit #

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INSTALLATION

Reduction Kit to Lower Btu Rating for Emerald E61 Gas Insert

Natural Gas - Kit #: 260-920

Propane - Kit # 260-922

THIS CONVERSION MUST BE

DONE BY A QUALIFIED

GAS FITTER

IF IN DOUBT DO NOT DO THIS

CONVERSION!!

Natural Gas Conversion Kit 260-920 Contains:

Qty.Part #

Description

1 904-593

Burner Orifice #40 (Natural Gas)

1908-365 Decal "Converted to 27,000 Btu"

1908-363 Instruction Sheet

Propane Conversion Kit 260-922 Contains:

Qty.Part # Description

1 904-390 Burner Orifice #52 (Propane)

1908-366 Decal "Converted to 29,000 Btu"

1908-363 Instruction Sheet

1)Shut off the gas supply.

2)Open the lower grill and remove the 2 screws holding the control panel in place.

Remove the 7 nuts holding the Front Glass

Bracket to the front face.

CAUTION: Don't let the glass drop.

4)Carefully remove the logs and embers.

5)Remove burner.

Note: Use a magnetic type screwdriver if possible.

6)Remove burner orifice with a 1/2" wrench and discard.

9)Attach the label "This unit has been con- verted to..." on top of the Serial # decal over the higher Btu information.

10)Check for gas leaks.

11)Check inlet and outlet pressures.

12)Check operation of flame control. Check for proper flame appearance and glow on logs.

GAS PIPE PRESSURE

TESTING

The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kPa). Disconnect piping from valve at pres- sures over 1/2 psig.

The unit is preset to give the correct gas input at the specified manifold pressures shown on the label. The maximum gas manifold pressure is:

Natural Gas:

3.8" w.c.

Propane:

11" w.c.

The manifold pressure is controlled by a reg- ulator built into the gas control, and should be checked at the pressure test point. The pres- sure check should be carried out with the unit burning and the setting should be with in the limits specified.

Note: To properly check gas pressure, both inlet and manifold pressures should be checked using the valve pressure ports on the valve.

1)

Make sure the valve is in the "OFF" position.

2)

Loosen the "IN" and/or "OUT" pressure

 

tap(s), turning counterclockwise with a 1/

 

8" wide flat screwdriver.

Remove the 2 screws holding the

Control Panel in place.

3)Remove the door by lifting it slightly up and off the front face. Remove the 7 nuts that secure the front glass bracket holding the center glass in place.

Burner Orifice

7)Reinstall new burner orifice (NG stamped #40 or LP stamped #52) and tighten.

8)Reverse steps 5) to 1).

3)

Attach manometer to "IN" and/or "OUT"

 

pressure tap(s) using a 5/16" ID hose.

4)

Light the pilot and turn the valve to "ON"

 

position. Read manometer.

5)

The pressure check should be carried out

 

with the unit burning and the setting should

 

be within the limits specified on the safety

 

label.

6)

When finished reading manometer, turn off

 

the gas valve, disconnect the hose and

 

tighten the screw (clockwise) with a 1/8"

 

flat screwdriver. Note: Screw should be

 

snug, but do not over tighten

Waterford E61 Gas Fireplace Insert

11

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Contents Models E61-NG Natural Gas E61-LP Propane Emerald Gas Fireplace InsertWaterford E61 Gas Fireplace Insert Waterford GAS Fireplace InsertTable of Contents Duplicate Serial no Safety LabelCertified for/Certifiée pour Canada and U.S.A Installation Floor Protection Materials RequiredClearances to Combustibles Venting GAS ConnectionHigh Elevation Conversion KIT From Natural GAS to Propane Model #260-960 Flue Liner InstallationFor Emerald E61 Gas Insert Using SIT 820 Nova Gas Valve New screws E supplied with the kit. Tighten screws securely Pilot assembly is now accessible for Steps 6 toNatural Gas Kit # Propane Kit # GAS Pipe Pressure TestingValve Description Aeration AdjustmentShroud Installation Optional Door Grill LOG InstallationDiagram 1 Do not force logs down DiagramVerify proper operation after serv- icing Optional Remote ControlWiring Diagram Operating Instructions Unit Body/Firebox Maintenance InstructionsCopy Lighting Plate Instructions Gas Control ValveFAN Maintenance MaintenanceLOG Replacement Cleaning Glass ReplacementTo remove fan Valve MaintenanceThermodisc access is through the Fan Access Panel Replacement / Spare Parts List Parts ListDescription Parts List Waterford E61 Gas Fireplace Insert Conditions WarrantyRegister your Waterford online at