Waterford Appliances E61-NG, E61-LP installation manual Valve Maintenance, To remove fan

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MAINTENANCE

IMPORTANT

Disconnect power supply

before servicing

WARNING:

Electrical Grounding Instructions This appliance is equipped with a three pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.

To remove fan:

1)Unplug or disconnect power source to stove.

2)Remove all logs and the rear log support, then remove the 12 screws holding the access panel in place.

3)Disconnect the Mini-Universal Mate-N-Lok connector on the fan wiring harness.

4)Remove the green ground wire from the fan bracket.

VALVE MAINTENANCE

If your valve requires maintenance or replace- ment, use the following instructions:

Note: Always close off the gas supply before removing the valve.

1)Shut off the gas supply.

2)Open the lower grill and remove the 2 screws holding the control panel in place.

Remove the 2 screws holding the

Control Panel in place.

3)At this point you should disconnect the gas at the valve.

4)Carefully remove the logs, embers and rockwool.

5) Remove burner.

7)Carefully lift the burner tray assembly out.

8)Disconnect the 2 TP wires and the 2 TH wires from the valve.

9)Undo the quick drop out thermocouple nut on the valve with a 9mm (metric) wrench.

10)Remove the Piezo ignitor wire and push button assembly.

11)Undo the "gas out" flare nut with a 13/16" wrench.

12)Undo the "gas out" flare fitting with an 11/16" wrench.

13)Remove the 4 Phillips head screws on the inside base of the burner tray.

5)Lift fan off of the 2 pins, tip forward and pull through the firebox opening.

Thermodisc access is through the Fan Access Panel.

Replacing fan:

Reverse steps (1-5 on removing the fan). Al- ways install a new gasket (Part# 270-041) before replacing the fan access panel. Make sure the fan wires are reattached.

Hint for pushing fan down onto pins - rub a bit of dish soap on the grommet so it will slide more easily onto the pin. Check to make sure the fan is seated properly on the pins - try to move the fan back and forth, there should be no noise, if there is check that the grommets haven't come loose.

Note: Use a magnetic type screwdriver if pos- sible.

6)Remove all 18 screws holding the burner tray assembly in place.

14)Remove the 4 Phillips head screws from the sides of the valve bracket and remove valve.

Hint: If you are using black pipe, ensure that there is a union by the valve, otherwise removal will be almost impossible.

15)Replace the valve and simply reverse above instructions.

NOTE: Check the gasket under the burner tray and replace if necessary.

16)Hook up the gas line and check for gas leaks with a soap and water solution or a gas leak detector. (Do not use open flame for leak testing.)

17)Fire up the unit temporarily. Check the manifold pressure.

18)Close the front door. Fire up the unit again and check for proper flame appearance and glow on logs.

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Waterford E61 Gas Fireplace Insert

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Contents Emerald Gas Fireplace Insert Models E61-NG Natural Gas E61-LP PropaneWaterford GAS Fireplace Insert Waterford E61 Gas Fireplace InsertTable of Contents Safety Label Duplicate Serial noCertified for/Certifiée pour Canada and U.S.A Installation Materials Required Clearances to CombustiblesFloor Protection GAS Connection High ElevationVenting Flue Liner Installation For Emerald E61 Gas Insert Using SIT 820 Nova Gas ValveConversion KIT From Natural GAS to Propane Model #260-960 Pilot assembly is now accessible for Steps 6 to New screws E supplied with the kit. Tighten screws securelyGAS Pipe Pressure Testing Natural Gas Kit # Propane Kit #Aeration Adjustment Shroud InstallationValve Description Diagram LOG InstallationDiagram 1 Do not force logs down Optional Door GrillOptional Remote Control Wiring DiagramVerify proper operation after serv- icing Operating Instructions Gas Control Valve Maintenance InstructionsCopy Lighting Plate Instructions Unit Body/FireboxGlass Replacement MaintenanceLOG Replacement Cleaning FAN MaintenanceValve Maintenance Thermodisc access is through the Fan Access PanelTo remove fan Parts List Replacement / Spare Parts ListDescription Parts List Waterford E61 Gas Fireplace Insert Warranty ConditionsRegister your Waterford online at