INSTALLATION
GAS CONNECTION
The Emerald Insert is factory equipped to burn Natural Gas, if necessary the unit can be converted to burn Propane by using Conver- sion Kit #
Note: Prior to any pressure testing of the gas supply piping system that exceeds test pressures of 1/2 psig, this appliance and its individ- ual
GAS CONNECTION WARNING:
Only persons licensed to work with gas piping may make the necessary gas connections to this appliance.
1)The gas inlet is located on the end of the flexible pipe that emerges from the lower left rear corner of the unit. The inlet fitting is a 1/2" female flare.
A separate gas
2)The gas inlet is located on the end of the flexible pipe that emerges from the lower left rear corner of the unit. The inlet fitting is a 1/2" female flare.
A separate gas
3)Locate the center point where the vent will pass through the chimney above the appli- ance. Move the appliance into the exact location where it is to be installed. Ensure that the Insert is level.
4)The gas control valve is provided with two "IN" and "OUT" pressure taps, and are easily accessible for a test gauge connec- tion (see diagram on page 12).
5)Once the gas has been connected ensure that the pilot valve is in line with burner.
CAUTION: If the door is removed or opened for servicing, it must be replaced and closed prior to operating the appli- ance. The glass must be fixed in the door when operating.
Recommended Gas Pipe Diameter
Pipe | Schedule 40 | Tubing, |
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Length | Pipe |
| Type L |
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(feet) | Inside Diameter | Outside Diameter |
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| NG | LP | NG | LP |
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0 - 10 | 1/2" | 3/8" | 1/2" | 3/8" |
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| 1.3cm | 1.0cm | 1.3cm | 1.0cm |
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10 - 40 | 1/2" | 1/2" | 5/8" | 1/2" |
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| 1.3cm | 1.3cm | 1.6cm | 1.3cm |
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40 - 100 | 1/2" | 1/2" | 3/4" | 1/2" |
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| 1.3cm | 1.3cm | 2.0cm | 1.3cm |
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100 - 150 | 3/4" | 1/2" | 7/8" | 3/4" |
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| 2.0cm | 1.3cm | 2.3cm | 2.0cm |
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Note: Never use plastic pipe. Check to confirm whether your local codes allow copper tubing or galvanized pipe.
System Data
For 0 to 2000 feet altitude
Burner Inlet Orifice Sizes: |
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Natural Gas | Propane | |
Burner | #32 | #50 |
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Max. Input |
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- Natural Gas | 38,000 Btu/h | |
- Propane | 35,000 Btu/h | |
Min. Input |
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- Natural Gas | 19,000 Btu/h | |
- Propane | 17,500 Btu/h |
Max. Output Capacity with blower On
Natural Gas | 30,666 Btu/h | |
Propane |
| 28,700 Btu/h |
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Supply Pressure: |
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Nat. Gas | min. 5" w.c. (1.25 kPa) | |
Propane |
| min. 12" w.c. (3.0 kPa) |
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Manifold | Pressure | |
Natural Gas 3.8" +/- 0.2" w.c. (0.94 kPa) | ||
Propane | 11" | +/- 0.2" w.c. (2.7 kPa) |
System Data - HIGH ELEVATION For 2,000 - 4,500 feet altitude
Burner Inlet | Orifice Sizes: |
| Natural Gas |
Burner | #33 |
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Max. Input | . |
- Natural Gas 36,100 Btu/h
System Data:
E61 Converted to
27,000 (Natural Gas) or 29,000 (Propane)
| For 0 to 4500 feet altitude |
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| Burner Inlet Orifice Sizes: |
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| Natural Gas | Propane | ||
| Burner | #40 | #52 | |
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| Max. Input Rating |
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| - Natural Gas | 27,000 Btu/h |
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| - Propane | 29,000 Btu/h |
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| Min. Input Rating |
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| - Natural Gas | 13,500 Btu/h |
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| - Propane | 14,500 Btu/h |
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| Output Capacity with blower Off | |||
| Natural Gas | 21,168 Btu/h |
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| Propane | 23,258 Btu/h |
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| Output Capacity with blower On | |||
| Natural Gas | 21,708 Btu/h |
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| Propane | 23,925 Btu/h |
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| Supply Pressure |
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| Natural Gas | min. | 5.0" | w.c. |
| Propane | min. | 12.0" | w.c. |
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| Manifold Pressure |
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| Natural Gas | 3.8" | +/- 0.2" w.c. | |
| Propane | 11" | +/- 0.2" w.c. |
HIGH ELEVATION
This unit is approved in Canada (CAN/CGA-
VENTING
THEAPPLIANCEMUSTNOTBECON- NECTEDTOACHIMNEYFLUESERV- INGASEPARATESOLIDFUELBURN- ING APPLIANCE.
This appliance is designed to be attached to two 3" (76mm)
Masonry chimneys may take various contours which the flexible liner will accommodate. How- ever, keep the flexible liner as straight as possible, avoid unnecessary bending.
8 | Waterford E61 Gas Fireplace Insert |