Waterford Appliances E61-NG, E61-LP installation manual GAS Connection, High Elevation, Venting

Page 8

INSTALLATION

GAS CONNECTION

The Emerald Insert is factory equipped to burn Natural Gas, if necessary the unit can be converted to burn Propane by using Conver- sion Kit # 260-960. For minimum and maximum supply pressure see the System Data table on page 8.

Note: Prior to any pressure testing of the gas supply piping system that exceeds test pressures of 1/2 psig, this appliance and its individ- ual shut-off valve must be discon- nected from the piping system. If test pressures equal to or less than 1/2 psig are used then this appliance must be isolated from the piping system by closing its individual manual shut-off valve during the testing.

GAS CONNECTION WARNING:

Only persons licensed to work with gas piping may make the necessary gas connections to this appliance.

1)The gas inlet is located on the end of the flexible pipe that emerges from the lower left rear corner of the unit. The inlet fitting is a 1/2" female flare.

A separate gas shut-off valve and a 1/8" IPS plugged tapping should be installed immedi- ately upstream of the connection to the appliance.

2)The gas inlet is located on the end of the flexible pipe that emerges from the lower left rear corner of the unit. The inlet fitting is a 1/2" female flare.

A separate gas shut-off valve and a 1/8" IPS plugged tapping should be installed immedi- ately upstream of the connection to the appliance.

3)Locate the center point where the vent will pass through the chimney above the appli- ance. Move the appliance into the exact location where it is to be installed. Ensure that the Insert is level.

4)The gas control valve is provided with two "IN" and "OUT" pressure taps, and are easily accessible for a test gauge connec- tion (see diagram on page 12).

5)Once the gas has been connected ensure that the pilot valve is in line with burner.

CAUTION: If the door is removed or opened for servicing, it must be replaced and closed prior to operating the appli- ance. The glass must be fixed in the door when operating.

Recommended Gas Pipe Diameter

Pipe

Schedule 40

Tubing,

 

Length

Pipe

 

Type L

 

(feet)

Inside Diameter

Outside Diameter

 

 

 

 

 

 

 

 

NG

LP

NG

LP

 

0 - 10

1/2"

3/8"

1/2"

3/8"

 

 

1.3cm

1.0cm

1.3cm

1.0cm

 

10 - 40

1/2"

1/2"

5/8"

1/2"

 

 

1.3cm

1.3cm

1.6cm

1.3cm

 

 

 

 

 

 

 

40 - 100

1/2"

1/2"

3/4"

1/2"

 

 

1.3cm

1.3cm

2.0cm

1.3cm

 

 

 

 

 

 

 

100 - 150

3/4"

1/2"

7/8"

3/4"

 

 

2.0cm

1.3cm

2.3cm

2.0cm

 

Note: Never use plastic pipe. Check to confirm whether your local codes allow copper tubing or galvanized pipe.

System Data

For 0 to 2000 feet altitude

Burner Inlet Orifice Sizes:

 

Natural Gas

Propane

Burner

#32

#50

 

 

 

Max. Input

 

 

- Natural Gas

38,000 Btu/h

- Propane

35,000 Btu/h

Min. Input

 

 

- Natural Gas

19,000 Btu/h

- Propane

17,500 Btu/h

Max. Output Capacity with blower On

Natural Gas

30,666 Btu/h

Propane

 

28,700 Btu/h

 

 

Supply Pressure:

 

Nat. Gas

min. 5" w.c. (1.25 kPa)

Propane

 

min. 12" w.c. (3.0 kPa)

 

 

Manifold

Pressure

Natural Gas 3.8" +/- 0.2" w.c. (0.94 kPa)

Propane

11"

+/- 0.2" w.c. (2.7 kPa)

System Data - HIGH ELEVATION For 2,000 - 4,500 feet altitude

Burner Inlet

Orifice Sizes:

 

Natural Gas

Burner

#33

 

 

Max. Input

.

- Natural Gas 36,100 Btu/h

System Data:

E61 Converted to

27,000 (Natural Gas) or 29,000 (Propane)

 

For 0 to 4500 feet altitude

 

 

 

Burner Inlet Orifice Sizes:

 

 

 

Natural Gas

Propane

 

Burner

#40

#52

 

 

 

 

 

 

Max. Input Rating

 

 

 

 

- Natural Gas

27,000 Btu/h

 

 

- Propane

29,000 Btu/h

 

 

Min. Input Rating

 

 

 

 

- Natural Gas

13,500 Btu/h

 

 

- Propane

14,500 Btu/h

 

 

 

 

Output Capacity with blower Off

 

Natural Gas

21,168 Btu/h

 

 

Propane

23,258 Btu/h

 

 

Output Capacity with blower On

 

Natural Gas

21,708 Btu/h

 

 

Propane

23,925 Btu/h

 

 

 

 

 

 

 

Supply Pressure

 

 

 

 

Natural Gas

min.

5.0"

w.c.

 

Propane

min.

12.0"

w.c.

 

 

 

 

 

Manifold Pressure

 

 

 

Natural Gas

3.8"

+/- 0.2" w.c.

 

Propane

11"

+/- 0.2" w.c.

HIGH ELEVATION

This unit is approved in Canada (CAN/CGA- 2.17-M91) for altitudes to 2000 ft. (610m) using the factory -installed burner orifice. For instal- lations from 2000 ft (610m) to 4500 ft (1370m) the orifice sizes (DMS) for the Natural Gas and Propane units must be changed. See the rating plate for details. For installations above 4500 ft. refer to current ANSI Z223.1 Sc8-8.1.2a ap- pendix F or CAN/CGA-B149.1, for resizing orifice.

VENTING

THEAPPLIANCEMUSTNOTBECON- NECTEDTOACHIMNEYFLUESERV- INGASEPARATESOLIDFUELBURN- ING APPLIANCE.

This appliance is designed to be attached to two 3" (76mm) co-linear aluminium flex running the full length of the chimney. The flue length must be a minimum length of 8' (2.44m) and a maxi- mum of 35' (10.7m). See chart for minimum distances from roof. Periodically check that the vent is unrestricted.

Masonry chimneys may take various contours which the flexible liner will accommodate. How- ever, keep the flexible liner as straight as possible, avoid unnecessary bending.

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Waterford E61 Gas Fireplace Insert

Image 8
Contents Emerald Gas Fireplace Insert Models E61-NG Natural Gas E61-LP PropaneWaterford GAS Fireplace Insert Waterford E61 Gas Fireplace InsertTable of Contents Safety Label Duplicate Serial noCertified for/Certifiée pour Canada and U.S.A Installation Floor Protection Materials RequiredClearances to Combustibles Venting GAS ConnectionHigh Elevation Conversion KIT From Natural GAS to Propane Model #260-960 Flue Liner InstallationFor Emerald E61 Gas Insert Using SIT 820 Nova Gas Valve Pilot assembly is now accessible for Steps 6 to New screws E supplied with the kit. Tighten screws securelyGAS Pipe Pressure Testing Natural Gas Kit # Propane Kit #Valve Description Aeration AdjustmentShroud Installation LOG Installation Diagram 1 Do not force logs downDiagram Optional Door GrillVerify proper operation after serv- icing Optional Remote ControlWiring Diagram Operating Instructions Maintenance Instructions Copy Lighting Plate InstructionsGas Control Valve Unit Body/FireboxMaintenance LOG Replacement CleaningGlass Replacement FAN MaintenanceTo remove fan Valve MaintenanceThermodisc access is through the Fan Access Panel Parts List Replacement / Spare Parts ListDescription Parts List Waterford E61 Gas Fireplace Insert Warranty ConditionsRegister your Waterford online at