Weil-McLain 550-110-260/02002 manual Field wiring, Wiring connections, Thermostat

Page 26

GOLD CGs Gas-Fired Water Boiler

6Field wiring

For your safety, turn off electrical power supply at service entrance panel before making any electrical

connections to avoid possible electric shock hazard. Failure to do so can cause severe personal injury or death.

Wiring must be N.E.C. Class 1.

Wiring connections

Boiler is shipped with controls completely wired.

Thermostat

1.Connect thermostat as shown on wiring diagram on boiler.

2.Install on inside wall away from influences of drafts, hot or cold water pipes, lighting fixtures, television, sunrays, or fireplaces.

If original wiring as supplied with boiler must be replaced, use only type 105 °C wire or equivalent.

Boiler must be electrically grounded as required by National Electrical Code ANSI/NFPA 70 – latest edition.

3.If thermostat has a heat anticipator, set heat anticipator in thermostat to match power requirements of equipment connected to it. If connected directly to boiler, set for 0.4 amps. For other devices, refer to manufacturer’s specifications. Wiring diagram on boiler gives setting for control module and gas valve. Also see instructions with thermostat.

Electrical installation must comply with:

1.National Electrical Code and any other national, state, provincial or local codes or regulations.

2.In Canada, CSA C22.1 Canadian Electrical Code Part 1, and any local codes.

Junction Box (furnished)

1.Connect 120 VAC power wiring as shown in

Figure 15.

2.Fused disconnect or service switch (15 amp. recommended) may be mounted on this box. For those installations with local codes which prohibit installation of fused disconnect or service switch on boiler, install a 2 x 4 cover plate on the boiler junction box and mount the service switch remotely as required by the code.

Figure 15

Field wiring connections — service switch and thermostat (or end switch) provided by installer

The CGs control module is polarity-sensitive. The hot and neutral wires must be connected to the correct leads. A flashing POWER light usually indicates reversed polarity of 120 VAC lead wires.

Field wiring

Factory wiring

120 VAC

 

 

Hot

Neutral

Ground

Thermostat

or end switch

(not provided)

Service switch

(not provided)

 

 

Ground screw

 

Wire nuts

Black

White

Green

Black

Black

 

 

T h e r m o s t a t

Junction box,

 

leads, through

boiler left side

 

jacket left side

 

 

26021

 

 

Service switch

(not provided)

Thermostat or end switch

(not provided)

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Part number 550-110-260/0200

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Contents Page How it works ① Control modulePage Contents User InstallerPlease read before proceeding 1a Prepare boiler location codes & checklist Flooring and foundation Residential garage installation1b Prepare boiler location clearances 1c Prepare boiler location vent system Removing from existing vent1d Prepare boiler location contamination Air contamination1e Prepare boiler location air openings CGs combustion air optionsSizing air openings for CGs installations Place boiler/crate near position 2a Prepare boiler placement & setupOrifice replacement procedure Inspect orifices and burnersPrepare boiler for test 2b Prepare boiler pressure testPerform hydrostatic pressure test Fill and pressure test3a Water piping general information Diaphragm-type or bladder-type expansion tank Figure 3b Water piping single-zone systemExpansion tank Closed-type expansion tank Figure3c Water piping multiple zones Converted gravity or steam systemsTypical piping multiple-zone installations Temperature gauges Valve adjustment 3d Water piping low temp systemsPrimary/secondary preferred bypass piping For radiant heating or converted gravity systems3e Water piping low temp systems Boiler-bypass alternate piping 3f Water piping low temp systems Prevent chilled water from entering boiler 3f system-bypass alternate piping3g Water piping refrigeration system Gas piping Connecting gas supply piping to boilerVenting and combustion air Natural Gas LengthThermostat Field wiringWiring connections Junction Box furnishedDetermine if water treatment is needed Freeze protection when used7a Start-up preparation Check for gas leaks7a Start-up preparation 7b Start-up operate boilerCheck for 7c Start-up if boiler doesn’t startCheck burner flames Check-out procedure checklist Installation and service certificate9a Operation sequence Raise room thermostat to call for heat9b Operation wiring diagrams Schematic wiring diagramService For Your Safety Read Before Operating 9c Operation lighting instructions10a Service and maintenance schedule Service technician10b Service & maintenance annual start-up Condensate drain system Burners, base and inlet air boxBoiler heating surfaces Inducer motor10b Service & maint. annual start-up Boiler relief valve Lever must be operated AT LeastReview with owner 11a Troubleshooting procedure Before troubleshooting11b Troubleshooting air pressure switch Check pressure switch setting11c Troubleshooting control module Control indicator lights lockout modesControl module connections 11d Troubleshooting control module lights Chart 1 Troubleshooting Power light statusChart 2 Tstat Circ & Power lights flashing Chart 3 Press Switch & Power lights flashing Chart 4 Flame & Power lights flashing Turn OFF Power to boiler at service switch or breaker Does blower motor operate? Verify Sequence of operation, , 12a Replacement parts Page Page Page Page Page 13a Dimensions Dimensional drawing13b Ratings DOEHandling ceramic fiber and fiberglass materials Removal of Combustion Chamber Lining or Base Panels

550-110-260/02002 specifications

Weil-McLain is a well-known manufacturer of high-quality heating systems and boiler solutions, and the 550-110-260/02002 model is a testament to the company's commitment to innovation and performance. This particular boiler is designed for commercial and residential applications, providing exceptional heating efficiency and reliability.

One of the standout features of the Weil-McLain 550-110-260/02002 is its robust construction. Built using durable materials, this boiler is engineered to withstand demanding environments while maintaining optimal performance. The unit boasts a high thermal efficiency rating, which translates to lower energy costs and reduced environmental impact. The advanced design ensures that fuel consumption is minimized while delivering consistent heat output.

The Weil-McLain 550-110-260/02002 utilizes a multi-stage burner that enhances combustion efficiency. This feature not only reduces emissions but also improves overall energy use, making it an environmentally friendly choice. The sophisticated control system allows for precise modulation of the burner, ensuring that the boiler operates at peak efficiency under various load conditions.

The boiler is equipped with a user-friendly digital control interface, providing operators with real-time monitoring and diagnostics. This allows for easy adjustments and troubleshooting, which helps to reduce maintenance downtime. The integrated safety features enhance the operational reliability of the unit, ensuring safe operation in any environment.

Another important characteristic of the Weil-McLain 550-110-260/02002 is its adaptability. It can be configured to work with various types of fuel including natural gas and propane, giving users the flexibility to choose the most cost-effective energy source. This versatility also helps to extend the lifespan of the boiler as it can be easily adapted to changing energy needs.

In conclusion, the Weil-McLain 550-110-260/02002 is a high-performance boiler that combines durability, efficiency, and advanced technology. With its robust construction, efficient burner system, and user-friendly controls, it stands out as a reliable heating solution for both commercial and residential applications. The commitment to quality and innovation makes this model a preferred choice for those seeking dependable heating systems. Whether for new installations or replacements, the Weil-McLain 550-110-260/02002 delivers exceptional performance and value.
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