Weil-McLain 550-110-260/02002 manual Sizing air openings for CGs installations

Page 11

Boiler Manual

Figure 3 Sizing air openings for CGs installations

Room Air Openings

Required area of the air openings given in this table are free area — after the correction for louver obstruction. (See Exception below.)

Apply this table only to installations with clearances no smaller than those shown in Figure 1, page 7 of this manual.

For installations with clearances less than shown in Figure 1, page 7 of this manual, provide 2 openings, each with 1 square inch of free area per 1,000 Btuh of total input of all appliances.

Direct exhaust vent installation

Direct vent installation

(CGs using room air for combustion)

(combustion air piped to CGs)

 

Combustion

Combustion

 

air piping

air piping

Other

Other

 

appliances

appliances

 

CGs

CGs

CGs

CGs

Room shared

CGs alone

Room shared

CGs alone

with other appliances

in room

with other appliances

in room

2 Openings —

2 Openings —

2 Openings —

NO Openings are

each opening:

each opening:

each opening:

needed, provided:

A Air from Inside

12”

Max

 

CGs

12”

Max

Air

opening

Inside

Outside

Air

opening

1 square inch

1 square inch

1 square inch

 

free area per

free area per

free area per

Clearance around

1,000 Btuh input of

4,000 Btuh input

1,000 Btuh input of

boiler is NO LESS

than shown in

other appliances

of CGs

other appliances

Figure 1, page 7

plus CGs

 

only (not CGs)

 

of this manual.

2 Openings —

2 Openings —

2 Openings —

NO Openings are

BAir Directly from Outside

CGs

12”

Max

Air

opening

Outside

Air

opening

12”

Max

each opening:

each opening:

each opening:

needed, provided:

1 square inch

1 square inch

1 square inch

 

free area per

free area per

free area per

Clearance around

4,000 Btuh input of

4,000 Btuh input

4,000 Btuh input of

boiler is NO LESS

than shown in

other appliances

of CGs

other appliances

Figure 1, page 7

plus CGs

 

only (not CGs)

 

of this manual.

2 Openings —

2 Openings —

2 Openings —

NO Openings are

each opening:

each opening:

each opening:

needed, provided:

C Air from Outside

12”

 

 

 

 

 

Max

 

 

Through horizontal

Air

ducts

opening

Duct

 

Inside

Outside

1 square inch

1 square inch

1 square inch

 

free area per

free area per

free area per

Clearance around

2,000 Btuh input of

4,000 Btuh input

2,000 Btuh input of

boiler is NO LESS

CGs

Air

opening

12”

Max

Duct

other appliances

of CGs

other appliances

than shown in

Figure 1, page 7

plus CGs

 

only (not CGs)

 

of this manual.

Outside or ventilated attic

DAir from Outside or Attic — Lower Opening in Floor

or Vertical Duct

 

Duct

Outside

CGs

12”

 

 

 

 

 

 

 

Max

Or

 

 

 

 

Ventilated

 

 

 

crawl space

 

 

 

26007

 

 

 

2 Openings —

2 Openings —

2 Openings —

NO Openings are

each opening:

each opening:

each opening:

needed, provided:

1 square inch

1 square inch

1 square inch

 

free area per

free area per

free area per

Clearance around

4,000 Btuh input of

4,000 Btuh input

4,000 Btuh input of

boiler is NO LESS

than shown in

other appliances

of CGs

other appliances

Figure 1, page 7

plus CGs

 

only (not CGs)

 

of this manual.

Exception to combustion air opening rules:

NO combustion air openings are needed when the boiler (and other appliances) are installed in a space with a volume NO LESS than 50 cubic feet per 1,000 Btuh of all installed appliances. Sum the total input of all appliances in MBH (1,000's of Btuh) and multiply this number times 50. Building must not be of Tight construction (see page 10).

Example: For total input of 100 MBH (100,000 Btuh), minimum volume is 50 x 100 = 5,000 cubic feet. At a ceiling height of 8 feet, space must have at least 5,000 ÷ 8 = 625 square feet (25 feet x 25 feet, for instance).

Part number 550-110-260/0200

11

Image 11
Contents Page ① Control module How it worksPage Contents User InstallerPlease read before proceeding 1a Prepare boiler location codes & checklist Flooring and foundation Residential garage installation1b Prepare boiler location clearances Removing from existing vent 1c Prepare boiler location vent systemAir contamination 1d Prepare boiler location contaminationCGs combustion air options 1e Prepare boiler location air openingsSizing air openings for CGs installations Inspect orifices and burners 2a Prepare boiler placement & setupOrifice replacement procedure Place boiler/crate near positionFill and pressure test 2b Prepare boiler pressure testPerform hydrostatic pressure test Prepare boiler for test3a Water piping general information Closed-type expansion tank Figure 3b Water piping single-zone systemExpansion tank Diaphragm-type or bladder-type expansion tank FigureConverted gravity or steam systems 3c Water piping multiple zonesTypical piping multiple-zone installations 3d Water piping low temp systems Temperature gauges Valve adjustmentFor radiant heating or converted gravity systems Primary/secondary preferred bypass piping3e Water piping low temp systems Boiler-bypass alternate piping 3f Water piping low temp systems Prevent chilled water from entering boiler 3f system-bypass alternate piping3g Water piping refrigeration system Gas piping Connecting gas supply piping to boilerVenting and combustion air Length Natural GasJunction Box furnished Field wiringWiring connections ThermostatCheck for gas leaks Freeze protection when used7a Start-up preparation Determine if water treatment is needed7b Start-up operate boiler 7a Start-up preparationCheck for 7c Start-up if boiler doesn’t startCheck burner flames Installation and service certificate Check-out procedure checklistRaise room thermostat to call for heat 9a Operation sequenceSchematic wiring diagram 9b Operation wiring diagramsService 9c Operation lighting instructions For Your Safety Read Before OperatingService technician 10a Service and maintenance schedule10b Service & maintenance annual start-up Inducer motor Burners, base and inlet air boxBoiler heating surfaces Condensate drain system10b Service & maint. annual start-up Lever must be operated AT Least Boiler relief valveReview with owner Before troubleshooting 11a Troubleshooting procedureCheck pressure switch setting 11b Troubleshooting air pressure switchControl indicator lights lockout modes 11c Troubleshooting control moduleControl module connections Chart 1 Troubleshooting Power light status 11d Troubleshooting control module lightsChart 2 Tstat Circ & Power lights flashing Chart 3 Press Switch & Power lights flashing Chart 4 Flame & Power lights flashing Turn OFF Power to boiler at service switch or breaker Does blower motor operate? Verify Sequence of operation, , 12a Replacement parts Page Page Page Page Page Dimensional drawing 13a DimensionsDOE 13b RatingsRemoval of Combustion Chamber Lining or Base Panels Handling ceramic fiber and fiberglass materials

550-110-260/02002 specifications

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