PB Heat WBV Series Chimney / Vent and Draft Control, Installation Survey, Planning the Layout

Page 5

PREINSTALLATION

C. CHIMNEY / VENT AND DRAFT CONTROL

An oil-fired unit shall be connected CAUTION to a flue having sufficient draft at all

times, to assure safe proper operation of the unit.

1.Draft Requirement – Minimum draft required in the vent system is -.03" to -.06" W.C. depending on boiler model, see Table 7.1 (Section 7). This draft is necessary to provide the necessary draft over fire of -.01" to -.02" W.C. See discussion in paragraph 5 below regarding draft.

2.A barometric draft control is recommended for regulation of overfire draft. Follow manufacturer's instructions to locate and adjust the control.

3.Inspect the existing chimney or vent system. Make sure it is in good condition. Inspect chimney liner and repair or replace if necessary.

4.The vent system and installation must be in accordance with the current edition of the American National Standard ANSI/NFPA 211, "Chimneys, Fireplaces, Vents, and Solid Fuel Burning Appliances," or applicable provisions of the local building codes. Typical minimum chimney size is 8" x 8", 15 feet high, unless otherwise allowed by code. If the vent system is not sized properly, the burner may not operate properly. This can cause poor combustion, sooting and odors to occur.

5.Background Information Regarding Draft:

Modern boilers operate with higher efficiencies than older boilers. Smaller flueways, as well as bars, pins and fins are designed into modern boilers to transfer as much heat as possible from the hot gases to the water or steam and prevent heat loss up the chimney. However, these design features result in higher pressure, or draft loss, in the boiler.

This draft loss must be taken into account when installing an oil boiler into a new or old chimney. New chimneys are less likely to have poor draft.

However, they must have sufficient draft to support combustion. A -.06" draft is desirable and preferred. Older chimneys may require a replacement liner to have them perform well enough to support combustion.

For Example:

 

Old

New

Comments

 

Installation

Installation

 

 

 

 

 

 

 

 

 

No change, but older

Chimney

-.04"

-.04"

chimneys (especially unlined

Draft

ones) have leaks which

 

 

 

 

 

reduce draft.

 

 

 

 

Boiler

 

 

 

Design

+.01"

+.04"

Required for mandated

Pressure

efficiency increases.

 

 

Drop

 

 

 

 

 

 

 

 

 

 

The old installation would

 

 

 

have had a higher

Draft

-.03"

0.00"

temperature in the chimney

Over Fire

[as high as 800 degrees vs.

 

 

 

 

 

400 degrees F], which would

 

 

 

increase the draft.

 

 

 

 

The above readings are "cold" readings (before the boiler and chimney are heated up).

Note also that the higher the firing rate on a unit which has multiple firing rates, the higher the draft required. For example, increasing the firing rate 1/4 gallon may increase the draft loss in a unit by approximately +.01".

D.INSTALLATION SURVEY

For new and existing installations, a Water Installation Survey or a Steam Installation Survey is available from P.B. Heat, LLC. The surveys will provide information on how the boiler works with your specific system and will provide an overview of boiler system operation in general.

You can also use this survey to locate system problems which will have to be corrected. To obtain copies of these Surveys, contact your PB Heat representative or download it from PeerlessBoilers.com.

E.PLANNING THE LAYOUT

Prepare sketches and notes of the layout of the installation. Include boiler location, venting system, existing piping and wiring. Show existing equipment that may interfere with installation of new equipment.

3

Image 5
Contents Series WBV/WV Table of Contents Special Attention Boxes Using this ManualInstallation Clearance Clearances PreinstallationAIR for Combustion and Ventilation Required from Jacket Recommended From Jacket forChimney / Vent and Draft Control Installation SurveyPlanning the Layout Old New CommentsSetting the Boiler Boiler Placement and AssemblyConnecting the Flue Outlet Jacket Assembly Knockdown BoilersSteam boiler Piping and Controls Pressure Test Block AssemblyBoiler Return Clearance Water Boiler PipingControls Tankless Heater or CoverplateFloat Low Water Cut-off General Burner WiringElectrical Water Boilers, Knockdown Steam with Float Low Water Cut-Off Zoning with Circulators Burner Installation Burner Setup & Boiler OperationBurner START-UP and Adjustment Check Boiler ControlsCleaning the boiler requires the use Clean the Boiler Steam Boilers only85 x 60 B Hago HagoDEL 65 60 B HagoMaintenance Weekly Maintenance with Boiler Operating Daily Maintenance with Boiler OperatingMaintenance of Safety Relief Valve Monthly Maintenance with Boiler OperatingOpened to facilitate this operation If a Long Shutdown is RequiredBoiler Jacket Rear of Jacket to Top Boiler Dimensions & RatingsDepth Boiler Jacket Rear of Jacket toHeating Water ContentCapacity InputItem No Stock Code Description Additional Information Repair PartsPage Page Series WBV/WV