Intelligent Motion Systems Motion Detector operating instructions Interfacing DC Power

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Figure 2.2.1: IMS ISP300 Switch Mode Power Supply

SECTION 2.2

Interfacing DC Power

Choosing a Power Supply for Your MForce PowerDrive

When choosing a power supply for your MForce PowerDrive there are performance and sizing issues that must be addressed. An undersized power supply can lead to poor performance and even possible damage to the device, which can be both time consum- ing and expensive. However, The design of the MForce PowerDrive is quite efficient and may not require as large a supply as you might suspect.

Motors have windings that are electrically just inductors, and with inductors comes re- sistance and inductance. Winding resistance and inductance result in a L/R time constant that resists the change in current. It requires five time constants to reach nominal current. To effectively manipulate the di/dt or the rate of charge, the voltage applied is increased. When traveling at high speeds there is less

time between steps to reach current. The point where the rate of commutation does not allow the driver to reach full current is referred to as Voltage Mode. Ideally you want to be in Current Mode, which is when the drive

is achieving the desired current between steps. Simply stated, a higher voltage will decrease the time it takes to charge the coil, and therefore will allow for higher torque at higher speeds.

Another characteristic of all motors is Back EMF, and though nothing can be done about back EMF, we can give a path of low impedance by supplying enough output capacitance. Back EMF is a source of current that can push the output of a power supply beyond the maximum operating voltage of the driver and as a result could damage the MForce PowerDrive over time.

The MForce PowerDrive is very current efficient as far as the power supply is concerned. Once the motor has charged one or both windings of the motor, all the power supply has to do is replace losses in the system. The charged winding acts as an energy storage in that the current will re-circulate within the bridge, and in and out of each phase reservoir. While one phase is in the decaying stage of the variable chopping oscillator, the other phase is in the charging stage, this results in a less than expected current draw on the supply.

The MForce PowerDrive is designed with the intention that a user’s power supply output will ramp up to greater or equal to the minimum operating voltage. The initial current surge is quite substantial and could damage the driver if the supply is undersized. If a power supply is undersized, upon a current surge the supply could fall be- low the operating range of the driver. This could cause the power supply to start oscillating in and out of the volt- age range of the driver and result in damaging either the supply, driver or both. There are two types of supplies commonly used, regulated and unregulated, both of which can be switching or linear. All have their advantages and disadvantages.

An unregulated linear supply is less expensive and more resilient to current surges, however, voltage decreases with increasing current draw. This can cause serious problems if the voltage drops below the working range of the drive. Also of concern is the fluctuations in line voltage. This can cause the unregulated linear supply to be above or below the anticipated voltage.

A regulated supply maintains a stable output voltage, which is good for high speed performance. They are also not bothered by line fluctuations, however, they are more expensive. Depending on the current regulation, a regulated supply may crowbar or current clamp and lead to an oscillation that as previously stated can lead to damage. Back EMF can cause problems for regulated supplies as well. The current regeneration may be too large for the regulated supply to absorb and may lead to an over voltage condition.

Switching supplies are typically regulated and require little real-estate, which makes them attractive. However, their output response time is slow, making them ineffective for inductive loads. IMS has designed a series of low cost miniature non-regulated switchers that can handle the extreme varying load conditions which makes them ideal for the MForce PowerDrive.

Part 2: Interfacing and Configuring

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Contents Forcetm Microstepping MForce PowerDrive Product Manual Important information This page intentionally left blank Table Of Contents Appendices List of Figures List of Tables Microstepping MForce PowerDrive MForce PowerDrive FrontStepping Motor Connect Opto Reference and Logic Inputs Connecting the MotorForcetm Intentionally Left Blank Configuring Introduction to the Microstepping MForce PowerDriveFeatures and Benefits General Specifications Microstepping MForce PowerDrive Detailed SpecificationsMechanical Specifications Dimensions in Inches mm Setup ParametersPin # Function Description Pin Assignment and DescriptionP4 Connector Motor P3 Connector DC Power, 2-Pin Locking Wire CrimpOptions and Accessories Parameter Setup Cable and AdaptersPrototype Development Cable Intentionally Left Blank Forcetm Microstepping MForce PowerDrive Manual Revision R032008 Mounting Recommendations Mounting and Connection GuidelinesSecuring Power Leads and Logic Leads Mounting Hole PatternLayout and Interface Guidelines Power P3 Logic and SPI Communications P1Motor P4 Intentionally Left Blank Choosing a Power Supply for Your MForce PowerDrive Interfacing DC PowerIP804 Unregulated Linear Supply DC Power Supply RecommendationsISP300-7 Unregulated Switching Supply Recommended IMS Power SuppliesBasic DC Power Connection Recommended Power and Cable ConfigurationsExample a DC Power Cabling Under 50 Feet Transformer 10 to 28 VAC RMS for 48 VDC Systems Types and Construction of Stepping Motors Motor Selection and InterfaceSelecting a Motor Winding InductanceRecommended IMS Motors Lead Stepping Motor Parallel ConfigurationFrame Enhanced 6.3A Frame Enhanced 2.4A Not Available with Double ShaftFrame Enhanced 3.0A Frame Enhanced 6.0ALead Motors Phase Connector PinPhase a Example a Motor Cabling Less Than 50 Feet MForce PowerDrive Phase OutputsRecommended Motor Cabling Motor ConnectionsRecommended Motor Cable AWG Sizes Example B Motor Cabling Greater Than 50 FeetMicrostepping MForce PowerDrive Manual Revision R032008 Logic Interface and Connection Isolated Logic Input Pins and ConnectionsIsolated Logic Input Characteristics Enable InputUp/Down Step ClockDirection QuadratureSTEP/DIRECTION Timing Optocoupler Reference Optocoupler ReferenceInput Connection Examples NPN Open Collector Interface SinkingSwitch Interface Example Switch Interface Sinking+V +12 to +48 Minimum Required ConnectionsConnecting SPI Communications Logic Level Shifting and Conditioning Circuit SPI Pins and Connections4 SPI Master with a Single Microstepping MForce PowerDrive SPI Master with Multiple Microstepping MForce PowerDriveUsing the IMS SPI Motor Interface Installation Configuration Parameters and RangesColor Coded Parameter Values IMS SPI Motor Interface Menu Options FileView Upgrade RecallHelp Msel Microstep Resolution Selection Msel Microstep Resolution SelectExit Connected/Disconnected IndicatorFactory SetInput Clock Filter Screen 2 I/O Settings Configuration ScreenEnable Active High/Low Input Clock TypeIMS Part Number/Serial Number Screen Fault IndicationUpgrade Instructions IMS SPI Upgrader ScreenPort Menu Initialization ScreenPWM Mask Motor Settings Screen PWM Current ControlPWM Frequency Range Parameter Maximum PWM Duty Cycle % ParameterPWM Control Bits Example PWM Settings By Motor SpecificationsUsing User-Defined SPI SPI Timing NotesCheck Sum Calculation for SPI MSB SPI Commands and ParametersSPI Communications Sequence WriteIntentionally Left Blank Appendices Intentionally Left Blank MD-CC300-000 USB to SPI Parameter Setup Cable Optional Prototype Development CablesAdapter Cables Installing the Cable/VCP Drivers Installation Procedure for the MD-CC300-000Figure A.5 Hardware Update Wizard Screen Determining the Virtual COM Port VCP Wire Color Code PD12-1434-FL3 Power, I/O and SPIPrototype Development Cable PD04-MF34-FL3 Prototype Development Cable PD02-2300-FL3Warranty Excellence in Motion

Motion Detector specifications

Intelligent Motion Systems (IMS) Motion Detector is a cutting-edge device designed for advanced motion detection and automation applications. This state-of-the-art technology plays a crucial role in enhancing security systems, managing smart homes, and facilitating industrial automation. With a focus on reliability, efficiency, and real-time responsiveness, the IMS Motion Detector brings numerous advantages to users.

One of the main features of the IMS Motion Detector is its high sensitivity and precision in capturing motion. Utilizing advanced infrared (IR) and microwave sensing technologies, the device can detect movement with remarkable accuracy, even in challenging environmental conditions. This dual-sensing approach allows for greater versatility, minimizing false alarms while ensuring reliable detection of genuine movement.

The IMS Motion Detector is designed with energy efficiency in mind. Employing low-power consumption technologies, it is ideal for long-term installations, reducing the need for frequent battery replacements or energy costs. Furthermore, the device offers customizable settings, enabling users to adjust sensitivity levels, detection range, and operational modes according to specific needs. This adaptability makes the IMS Motion Detector suitable for a variety of applications, from residential to commercial settings.

Another notable characteristic of the IMS Motion Detector is its seamless integration capabilities. It can be easily incorporated into existing security systems or smart home networks, allowing users to monitor and control their environments through user-friendly applications. Compatibility with popular home automation platforms further enhances its utility, enabling users to create automated scenarios, such as turning on lights or sending alerts to mobile devices upon detecting motion.

The device is built to withstand various environmental factors, featuring weather-resistant housing for outdoor use. Its robust construction ensures durability while maintaining optimal performance over an extended period.

In summary, the Intelligent Motion Systems Motion Detector is a sophisticated device that stands out for its advanced detection technologies, energy efficiency, customizable settings, and seamless integration capabilities. Whether used for enhancing security or automating daily routines, the IMS Motion Detector represents a significant innovation in the realm of motion detection and management. Perfect for both residential and commercial applications, it ensures users can monitor their environments with confidence and ease.