GSW 319594-000 manual Vent pipe connection to blower, Blower, Fittings and Vent Pipe Options

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11.Dry fit all vent pipes, elbows, connectors and fittings before joining any parts with solvent cement. PARTS MUST FIT WITHOUT STRESS OR BENDING OF ANY SECTION and each connection must overlap a mini- mum of 13mm (1/2 in.). Do not force fit any of the con- nections. Use only the appropriate solvent cement.

Caution: Solvent cements may produce flammable vapours. Use only in well-ventilated areas and keep away from all sources of ignition.

12.For 50mm (2 in.) venting, install the properly sized rodent screen into the 50mm (2 in.) outlet elbow and secure with a small quantity of silicone sealant.

13.Outlet elbows for 76mm (3in) are installed with a metal rodent screen.

14.Do not seal the vent piping to the wall until the venting is properly connected to the blower assembly.

Vent pipe connection to blower

1.The plastic vent piping connects into the rubber cou- pling located on the top of the blower assembly. This coupling includes gear clamps to connect the venting to the blower. These connections must be properly seated and tightened to prevent the leakage of flue gases into the area. See Figures 15 & 15a.

2.All G/JW 40, 50 and 60 gallon models, except hi-input 5065 models, are assembled with a 76mm (3 in.) to 50mm (2 in.) transition coupler that must be used for installations using 2 in. PVC or CPVC vent pipe.

3.For G/JW 40, 50 and 60 gallon installations using 76mm (3 in.) PVC or CPVC vent pipe, remove the 76mm (3 in.) to 50mm (2 in.) transition coupler from the rubber cou- pling and connect the vent pipe directly to the rubber coupling. See Figure 15a.

4.G/JW5065 hi input models are supplied with a 76mm (3 in.) rubber coupling and are designed to accept PVC or CPVC vent pipe directly, as shown in Figure 15.

5.Clean and lightly sand the end of the CPVC plastic vent pipe or PVC transition coupler that will connect into the rubber coupling.

6.Loosen the upper clamp on the rubber coupling and insert the sanded end of the CPVC vent pipe or the PVC transition coupler a full 32mm (1-1/4 in.). Do not use glue or sealant in the rubber coupling. Check that there is no stress on the connection or the vent pipe that may be caused by twisting or bending.

* These parts are available from your water heater supplier.

7.Tighten the upper clamp so that the vent pipe is firmly secured in the coupling and is gas tight. Do not over tighten or cause distortion of any of the parts. Ensure that the bottom of the rubber coupling is firmly seated on the blower outlet and that the lower gear clamp is also secure. Check to ensure that there is no distortion or movement of the clamped assembly once it is com- pleted.

8.Complete the venting installation by sealing around the termination assembly where it passes through the out- side wall, inside and out, with silicone or other suitable sealant.

CAUTION:

Do Not Overtighten The Top And Bottom Gear Clamps Of The Rubber Coupling.

Do Not Apply Solvent Cement Or Silicone To The Rubber Coupling Connection.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VENT PIPE

 

 

 

 

 

VENT PIPE

 

 

 

 

 

 

 

 

 

50mm (2 in.)

 

 

 

 

 

 

 

 

76mm (3 in.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NON

HI-INPUT

MODEL

150mm (6 in.)

 

 

 

 

 

HI-INPUT MODEL 5065

150mm (6 in.)

 

MIN. TO 1ST

 

 

 

 

 

 

MIN. TO 1ST

 

 

 

 

HEATERS. BLOWER ASS’Y

ELBOW

 

 

 

 

 

 

HEATERS. BLOWER ASS’Y

ELBOW

 

 

 

 

 

WITH RUBBER COUPLING

 

 

 

 

 

 

WITH RUBBER COUPLING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AND

TRANSITION COU-

 

 

 

 

 

 

 

 

FOR 76mm (3 in.) NOMINAL

 

 

 

 

 

RUBBER

 

PLER

FOR 50mm (2 in.)

 

 

 

 

 

 

 

 

CPVC OR PVC VENT PIPE.

 

 

 

 

 

COUPLING

 

 

 

 

 

 

 

 

 

 

 

NOMINAL CPVC

OR PVC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TRANSITION

 

 

 

 

 

 

 

VENT PIPE.

 

 

 

 

 

 

COUPLER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RUBBER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COUPLING

 

 

 

 

 

 

 

 

Figure 15a

Blower, Fittings and Vent Pipe Options

 

 

Figure 15 Blower, Fittings and Vent Pipe Options

 

 

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Contents For Your Safety What to do if YOU Smell GASViii Troubleshooting Guide Page Introduction User ResponsibilitiesFor Installations in the United States II SafetyFor Installations in Canada Safety Warning Flammable VapoursLocation Requirements Relief Valve Requirements T&PFlooding/Freezing Valves For Hot Water Supply Systems, Ansi Z21.22/CSAEarthquake Zones Clearances and AccessibilityCloset Installation & Floor Surfaces Gas line purging Gas Leak TestingGas Supply Pressure Gas Operating PressuresVentilated Space Air Requirements for Canadian InstallationsAir Requirements Installations Local CodesExhaust Venting Venting terminations and sizing General Venting LayoutDo not use near flame or open fire Use of Solvent Cement and PrimerUse only in well-ventilated areas Use only the Solvent Cement and PrimerVent pipe connection to blower Filling the Water Heater Piping Installation Water SupplyClosed System/Thermal Expansion Temperature and Pressure T&P Relief ValveTemperature and Pressure Relief Valve Discharge Line/DriptubeWiring Diagram White-Rodgers Control Flammable Vapour Sensor Flammable Vapour Sensor exploded viewResettable Lockout Water Heater OperationInstallation Checklist Risk of scalding IV Operating Instructions CautionMixing Valves Hot water can produce third degree burnsLighting Instructions Robertshaw Heater Shutdown System Error CodesGas Control/Thermostat Lighting Instructions White-Rodgers Approximately 21C 70F when shipped from factory Temperature AdjustmentControl is adjusted to its lowest temperature setting Intelli-VentTMSystem Error Codes Heater Shutdown Symptom Possible Causes Corrective ActionSymptom Possible Causes Corrective Action Operational Conditions VI MaintenanceOperation Burner Flames Draining and FlushingGas Control Anode Rod ReplacementRoutine Preventative Maintenance Blower Maintenance System Requirements InstallationVII Combo Heating Tice such as Ashrae Handbooks, HraiViii Troubleshooting Guide Robertshaw 2000WDER and White-Rodgers Intelli-VentTMInterchangeable Items not supplied with the water heater Reference Parts ListingIX Reference Parts Parts Reference Illustration Robertshaw and White-Rodgers systems are not InterchangeableLimited Warranty WHO is CoveredHOW the Original Owner can Make a Warranty Claim