GSW 319594-000 manual Water Supply, Filling the Water Heater Piping Installation

Page 15

Water Supply

Filling the Water Heater

 

 

 

 

 

 

 

 

 

Piping Installation

Do not insert the power cord into the electrical receptacle

Piping, fittings, and valves should be installed according to

until all the following steps have been completed.

the installation drawing (Figure 16). A pressure-reducing

1. Make sure the drain valve is closed.

 

 

 

 

 

 

 

 

 

valve and/or an expansion tank may be required for instal-

2. Open all hot-water

faucets served by

the system to

lations where the water pressure is high. The pressure-

 

allow air to escape from the tank.

 

 

 

 

 

 

 

 

 

reducing valve should be located on the supply to the entire

3. Open the cold-water inlet valve.

 

 

 

 

 

 

 

 

 

house in order to maintain equal hot and cold water pres-

Note: When filling, avoid water leakage. Do not allow the

sure.

insulation of the water heater to get wet as water can reduce

Important:

the effectiveness of the insulation.

 

 

 

 

 

 

 

 

 

Do not apply heat to the water fittings on the heater as

4. When an uninterrupted stream of water, without appar-

 

they may contain nonmetallic parts. If solder connec-

 

ent air bubbles, flows from the open hot-water faucets,

 

tions are used, solder the pipe to an adapter before

 

the tank is full.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

attaching the adapter to the hot and cold water fittings.

5. Close the hot-water faucets and check the system for

Some models may contain energy saving heat traps to

 

leaks. Repair as required and retest.

 

 

 

 

 

 

 

 

 

 

prevent the circulation of hot water within the pipes. Do

Please note the following:

 

 

 

 

 

 

 

 

 

 

not remove the inserts within the heat traps.

 

 

 

 

 

 

 

 

 

Always use a proper grade of joint compound and be

The system should be installed only with piping that is suit-

 

certain that all fittings are drawn up tight.

able for potable (drinkable) water such as copper, CPVC,

1.

Install the water piping and fittings as shown in Figure

PEX or polybutylene. DO NOT use PVC water piping.

 

16. Connect the cold water supply to the fitting (3/4"

DO NOT use any pumps, valves, or fittings that are not

 

NPT) marked "COLD" (or "C"). Connect the hot water

compatible with potable water.

 

 

 

 

 

 

 

 

 

 

supply to the fitting (3/4" NPT) marked "HOT" (or "H").

DO NOT use valves that may cause excessive restriction to

2.

The installation of unions in both the hot and cold water

water flow. Use full flow ball or gate valves only.

 

supply lines is recommended.

DO NOT use any lead based solder in potable water lines.

3.

The manufacturer of this water heater recommends

Use appropriate tin-antimony or other equivalent material.

 

installing a tempering valve in the domestic hot-water

DO NOT tamper with the gas control/thermostat, igniter,

 

line as shown in Figure 17. These valves reduce the

flammable vapour sensor or temperature and pressure

 

point-of-use water temperature by mixing cold and hot

relief valve. Tampering voids all warranties. Only qualified

 

water. Contact a licensed plumber or the local plumbing

service technicians should service these components.

 

authority.

DO NOT use with piping that has been treated with chro-

4.

If installing the water heater in a closed water system,

mates, boiler seal, or other chemicals.

 

 

 

 

 

 

 

 

 

 

install an expansion tank in the cold water line as spec-

DO NOT add any chemicals to the system piping which will

 

ified under "Closed System/Thermal Expansion".

contaminate the potable water supply.

 

 

 

 

 

 

 

 

 

5.

Install a shut-off valve in the cold-water inlet line. It

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

should be located close to the water heater and be eas-

 

 

IN A CLOSED SYSTEM USE EITHER: 1.THERMAL EXPANSION TANK

 

 

 

 

 

 

 

 

 

 

 

 

OR

 

ily accessible. The owner/operator must be shown the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.PRESSURE RELIEF VALVE.

 

location of this valve and be given instructions on how

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

to use it to shut off the water to the heater.

 

HOT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WATER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTLET

 

NOTE: BLOWER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ASSEMBLY NOT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SHOWN FOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PRESSURE

 

 

 

UNION

 

 

 

 

 

 

 

 

 

 

 

 

 

CLARITY.

 

 

REDUCING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VALVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WITH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BYPASS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COLD WATER

 

 

COLD WATER

 

 

 

 

 

 

 

 

 

INLET VALVE

 

 

INLET

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TEMPERATURE AND

 

 

 

 

 

 

 

 

 

PRESSURE RELIEF VALVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DISCHARGE LINE 300mm

 

 

 

 

 

 

 

 

 

 

(12 in.) max (CANADA) OR

 

 

 

 

 

 

 

 

 

 

 

150mm (6 in.) max (U.S.)

 

 

 

 

 

 

 

 

 

 

 

ABOVE DRAIN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MASSACHUSETTS: INSTALL A

 

 

 

 

 

 

 

 

VACUUM RELIEF IN COLD WATER

 

 

 

 

 

 

 

 

LINE PER SECTION 19MGL 142

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DRAIN PAN CONNECT TO

 

 

 

 

 

 

 

 

 

 

 

PROPERLY OPERATING

 

 

 

 

 

 

 

 

 

 

 

 

FLOOR DRAIN.

 

 

 

 

Figure 16 Water Piping Installation

 

 

 

 

 

 

 

 

 

 

– 15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Image 15
Contents What to do if YOU Smell GAS For Your SafetyViii Troubleshooting Guide Page User Responsibilities IntroductionSafety Warning Flammable Vapours II SafetyFor Installations in Canada For Installations in the United StatesValves For Hot Water Supply Systems, Ansi Z21.22/CSA Relief Valve Requirements T&PFlooding/Freezing Location RequirementsClearances and Accessibility Closet Installation & Floor SurfacesEarthquake Zones Gas Operating Pressures Gas Leak TestingGas Supply Pressure Gas line purgingCanadian Installations Air RequirementsVentilated Space Air Requirements for Local Codes InstallationsExhaust Venting General Venting Layout Venting terminations and sizingUse only the Solvent Cement and Primer Use of Solvent Cement and PrimerUse only in well-ventilated areas Do not use near flame or open fireVent pipe connection to blower Water Supply Filling the Water Heater Piping InstallationDischarge Line/Driptube Temperature and Pressure T&P Relief ValveTemperature and Pressure Relief Valve Closed System/Thermal ExpansionWiring Diagram White-Rodgers Control Flammable Vapour Sensor exploded view Flammable Vapour SensorWater Heater Operation Resettable LockoutInstallation Checklist Hot water can produce third degree burns IV Operating Instructions CautionMixing Valves Risk of scaldingLighting Instructions Robertshaw System Error Codes Gas Control/ThermostatHeater Shutdown Lighting Instructions White-Rodgers Temperature Adjustment Control is adjusted to its lowest temperature settingApproximately 21C 70F when shipped from factory Symptom Possible Causes Corrective Action Intelli-VentTMSystem Error Codes Heater ShutdownSymptom Possible Causes Corrective Action Draining and Flushing VI MaintenanceOperation Burner Flames Operational ConditionsAnode Rod Replacement Routine Preventative MaintenanceGas Control Blower Maintenance Tice such as Ashrae Handbooks, Hrai InstallationVII Combo Heating System RequirementsRobertshaw 2000WDER and White-Rodgers Intelli-VentTM Viii Troubleshooting GuideReference Parts Listing IX Reference PartsInterchangeable Items not supplied with the water heater Robertshaw and White-Rodgers systems are not Interchangeable Parts Reference IllustrationWHO is Covered Limited WarrantyHOW the Original Owner can Make a Warranty Claim