GSW 319594-000 manual VII Combo Heating, System Requirements, Installation

Page 31

VII) COMBO HEATING

This section serves as a guide for the installation and use of "Combo" heating systems utilizing a domestic water heater that has been specifically approved for such use. It is writ- ten for those knowledgeable in the required trades and pro- fessionals involved in the design and installation of Combo Heating Systems.

It is the responsibility of the installer/designer to follow all applicable codes to ensure the effectiveness and safety of the installation.

2.Install a drain valve at the lowest point of the heating loop so that water can be drained from the heating mod- ule without affecting the water heater.

3.If the air handler does not have a venting means at the highest point of the piping arrangement, install an air bleed at the highest point of the plumbing arrangement.

System Requirements

The following requirements must be met for the installation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EXPANSION TANK

 

 

CHECK VALVE

of Combo Heating Systems:

 

 

 

COLD

 

 

 

(IF USED

 

 

 

 

(OPTIONAL)

 

 

1.

All components used for the distribution of water in the

 

 

 

 

 

 

SUPPLY

REQUIRES

 

 

 

 

 

 

 

 

 

heating loop must be suitable for potable water. These

 

 

HOT WATER

 

 

 

 

 

EXPANSION

 

 

 

MIXING

 

 

TANK)

 

include all piping, fittings, solder and fluxes, pumps for

 

 

TO HOUSE

 

 

 

 

 

 

FIXTURE

VALVE

 

 

 

 

 

 

circulation of water, valves, etc.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.

The water heater must not be connected to a hydronic

 

 

 

8in TO 12in

M

H

 

 

 

 

heating system that has been used previously.

 

 

 

 

 

 

3.

No boiler treatment chemicals of any kind shall be intro-

 

 

 

MAX.

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

CHECK

 

 

 

 

 

 

 

 

 

 

duced into the system.

 

 

 

 

 

 

 

 

 

 

VALVE

 

 

H O T

 

 

 

 

 

COLD

4.

The Combo System components must be selected and

 

 

 

 

 

 

 

EXTERNAL

 

OUTLET

 

 

 

 

 

INLET

 

sized to meet and maintain the total calculated

 

FLOW

 

 

 

 

 

 

 

CIRCULATOR

 

 

 

 

 

 

 

 

demands for both domestic service hot water and space

 

 

 

 

 

 

 

 

 

 

 

CONTROL

 

 

 

 

 

 

 

heating requirement. The sizing and installation must be

HOSE

BIB

 

 

 

 

 

 

 

 

 

 

performed in accordance with good engineering prac-

(OPTIONAL)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

tice such as "ASHRAE Handbooks", HRAI,

 

 

 

SUPPLY

 

 

 

WATER

 

 

 

 

RETURN

 

 

 

HEATER

 

 

 

"Hydronics Institute Manuals", CSA B149.1, NFPA

 

 

 

 

 

 

 

 

 

 

 

 

54, ANSI Z223.1, CSA F280, National/Provincial

DRAIN/PURGE

 

 

 

 

 

 

 

 

 

 

Building Codes, CSA C22.1, ANSI/NFPA 70, CSA

VALVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B51 and/or codes having jurisdiction.

I N T E R N A L

 

 

 

 

 

 

 

 

 

5.

The air handler (fan coil) and/or the circulating pump in

CIRCULATOR

 

 

 

 

 

 

 

 

 

AIR HANDLER

 

 

 

 

 

 

 

 

 

 

a baseboard hydronic loop will require a dedicated

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

120V circuit. This must be provided and identified for

Figure 29 Combo Heating - Air Handler

 

 

this purpose.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6.

All piping between the water heater and the air handler

 

 

 

 

 

 

 

 

 

 

EXPANSION TANK

COLD

CHECK VALVE

 

or hydronic baseboard loop must be adequately insulat-

 

 

 

 

(OPTIONAL)

 

 

(IF USED

 

 

 

 

 

 

 

SUPPLY

REQUIRES

 

ed to reduce heat loss.

 

 

 

 

 

 

 

 

 

 

 

HOT WATER

 

 

 

 

 

EXPANSION

7.

If the local jurisdiction requires a back-flow preventer in

 

 

 

 

 

 

 

TANK)

 

 

TO HOUSE

MIXING

 

 

 

the cold water line, an expansion tank of adequate size

 

 

FIXTURE

VALVE

 

 

 

 

 

 

must be installed.

 

 

 

 

 

 

 

 

 

 

 

8.

"Combo" Heating Systems require higher water temper-

 

 

 

 

 

 

C

 

 

 

 

 

 

8in TO 12in

M

 

 

 

 

atures than other applications. When the system is

 

 

 

MAX.

 

 

H

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

used to supply water for Combo Heating applications, a

CHECK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

means, such as mixing valve, must be installed to tem-

VALVE

 

 

H O T

 

 

 

 

 

COLD

 

per the water in order to reduce scald hazard potential

EXTERNAL

 

OUTLET

 

 

 

 

 

INLET

 

 

FLOW

 

 

 

 

 

 

 

(see Figures 29 & 30).

CIRCULATOR

 

 

 

 

 

 

 

 

 

 

 

 

CONTROL

 

 

 

 

 

 

Installation

HOSE

BIB

 

 

 

 

 

 

 

 

 

(OPTIONAL)

SUPPLY

 

 

 

 

 

 

The heating mode may be one of the following options:

 

 

 

 

 

 

 

 

 

RETURN

 

 

 

WATER

 

 

 

 

 

 

 

 

 

 

 

A.

A fan coil/air handler (Figure 29).

 

 

 

 

 

 

HEATER

 

 

 

 

 

 

 

 

 

 

 

 

 

B.

A hydronic baseboard (finned tube) loop/In floor heating

HYDRONIC

 

 

 

 

 

 

 

 

 

 

(Figure 30).

 

 

 

 

 

 

 

 

 

 

BASEBOARDS

 

 

 

 

 

 

 

 

 

The following is a list of requirements for the installation of

(SERIES CON-

 

 

 

 

 

 

 

 

 

the heating loop to the water heater.

NECTED

 

 

 

 

 

 

 

 

 

SHOWN)

 

 

 

 

 

 

 

 

 

1.Install shut-off valves and unions so that the water heater can be isolated from the heating module should

servicing of the water heater become necessary.

– 31

Figure 30 Combo Heating - Baseboard

 

Image 31
Contents What to do if YOU Smell GAS For Your SafetyViii Troubleshooting Guide Page User Responsibilities IntroductionSafety Warning Flammable Vapours II SafetyFor Installations in Canada For Installations in the United StatesValves For Hot Water Supply Systems, Ansi Z21.22/CSA Relief Valve Requirements T&PFlooding/Freezing Location RequirementsCloset Installation & Floor Surfaces Clearances and AccessibilityEarthquake Zones Gas Operating Pressures Gas Leak TestingGas Supply Pressure Gas line purgingAir Requirements Canadian InstallationsVentilated Space Air Requirements for Local Codes InstallationsExhaust Venting General Venting Layout Venting terminations and sizingUse only the Solvent Cement and Primer Use of Solvent Cement and PrimerUse only in well-ventilated areas Do not use near flame or open fireVent pipe connection to blower Water Supply Filling the Water Heater Piping InstallationDischarge Line/Driptube Temperature and Pressure T&P Relief ValveTemperature and Pressure Relief Valve Closed System/Thermal ExpansionWiring Diagram White-Rodgers Control Flammable Vapour Sensor exploded view Flammable Vapour SensorWater Heater Operation Resettable LockoutInstallation Checklist Hot water can produce third degree burns IV Operating Instructions CautionMixing Valves Risk of scaldingLighting Instructions Robertshaw Gas Control/Thermostat System Error CodesHeater Shutdown Lighting Instructions White-Rodgers Control is adjusted to its lowest temperature setting Temperature AdjustmentApproximately 21C 70F when shipped from factory Symptom Possible Causes Corrective Action Intelli-VentTMSystem Error Codes Heater ShutdownSymptom Possible Causes Corrective Action Draining and Flushing VI MaintenanceOperation Burner Flames Operational ConditionsRoutine Preventative Maintenance Anode Rod ReplacementGas Control Blower Maintenance Tice such as Ashrae Handbooks, Hrai InstallationVII Combo Heating System RequirementsRobertshaw 2000WDER and White-Rodgers Intelli-VentTM Viii Troubleshooting GuideIX Reference Parts Reference Parts ListingInterchangeable Items not supplied with the water heater Robertshaw and White-Rodgers systems are not Interchangeable Parts Reference IllustrationWHO is Covered Limited WarrantyHOW the Original Owner can Make a Warranty Claim