Windsor CSXE24 10060290 4-16, Maintenance-Scrubdeck - Cylindrical, To Replace Scrub Brush Motors

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TO REPLACE SCRUB BRUSH MOTORS

MAINTENANCE-SCRUB DECK - CYLINDRICAL

Do not use a pressure washer to clean around

the brush motors. Use tap pressure only.

TO REPLACE SCRUB BRUSH MOTORS

1.With the scrub deck in the raised position, disconnect brush motor wiring connector from harness.

2.Remove side squeegee assembly.

3.Remove brushes and brush door.

4.Remove aluminum end housing from deck.

5.Separate brush motor with gear box from end housing.

6.Reverse to reassemble.

7.Adjust brush levelness as described in earlier section.

BRUSH MOTOR CARBON BRUSH REPLACEMENT

1.Scribe alignment mark on motor barrel to motor cap. Remove two bolts.

2.Remove end cap from motor.

NOTE: Motors contain two wave washers in cap. Do not lose these.

3.Release brush from spring tension. Remove screw connecting brush wire lead to brush holder. Clean brush holder to insure free movement.

4.Retract spring and install new brush. Install connector screw and lead.

5.When all new brushes are installed. Place all in retracted position, held into brush holder by spring tension.

6.Carefully place end cap onto bearing on motor shaft.

NOTE: Use care to assure wave washer alignment.

7.With end cap in partially installed position, release all brushes to contact position with motor commutator.

NOTE: Failure to insure all brushes are released will result in motor failure.

8.Reset end cap and realign with scribe marks on motor barrel. Reinstall the two attach bolts from cap into base.

9.Maintain alignment between motor barrel base and cap.

86037660 CHARIOT 11/09/06

4-16

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Contents CS24 Operating Instructions ENGiSCRUB MODELSMODEL MACHINE DATA LOG/OVERVIEWHOW TO USE THIS MANUAL TABLE OF CONTENTSSAFETY HOW TO USE THIS MANUAL must always be followed, including the following READ ALL INSTRUCTIONS BEFORE USING THIS MACHINEIMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONSNever allow metal to lie across battery tops HAZARD INTENSITY LEVELFOR SAFETY WHEN SERVICING MACHINEBATTERY SAFETY LABEL LOCATION86244300 PRV NO. WARNING LABEL 86252520 PRV NO DIMENSION/CAPACITY TECHNICAL SPECIFICATIONSSPECIAL NOTES TECHNICAL SPECIFICATIONSMEASURE HOW THIS MACHINE WORKS COMPONENTS 10 Basic DRIVE CONTROLSDRIVE CONTROLS 8.HORN BUTTON 6.SPEED CONTROL SWITCH7.DRIVE RESET SWITCH DRIVE CONTROLS11A. HOUR METER-BASIC 10A. BATTERY CHARGE LEVEL INDICATOR-BASIC10B. BATTERY CHARGE LEVEL INDICATOR-DELUXE DRIVE CONTROLSSCRUB CONTROLS-BASICAND CYLINDRICAL Brush Pressure IndicatorScrub Deck Actuator Switch Solution Control Knob3.BRUSH PRESSURE INDICATOR SCRUB CONTROLS-BASIC-CYLINDRICAL3-10 2.ACTUATOR SWITCHDisplay Toggle Switch One Touch SwitchVacuum/Squeegee Switch Solution Control Switch4.VACUUM/SQUEEGEE SWITCH 3-122.SOLUTION CONTROL SWITCH 3.BRUSH PRESSURE SWITCH2.Squeegee Pitch Adjustment Rod SCRUB CONTROLS-SQUEEGEE3-13 1.Squeegee Deflection Adjustment KnobsSQUEEGEE PITCH ADJUSTMENT KNOB CYLINDRICAL 3-141.SQUEEGEE DEFLECTION ADJUSTMENT KNOBS 2.SQUEEGEE PITCH ADJUSTMENT ROD DISK SCRUBBERSTARTING MACHINE MACHINE OPERATION3-15 EMERGENCY STOP PROCEDURESFlammable materials can cause an 3-16FILLING SOLUTION TANK MACHINE OPERATION5.BASIC AND CYLINDRICAL Lower the squeegee 3-17MACHINE OPERATION TO BEGIN SCRUBBINGTO STOP SCRUBBING 1. BASIC AND CYLINDRICAL 3-18FOR SAFETY Before leaving or servicing MACHINE OPERATIONSOLUTION TANK 3-19EMPTYING AND CLEANING TANKS RECOVERY TANK86037660 CHARIOT 11/09/06 3-20Check brushes or pads for proper installation MAINTENANCESERVICE SCHEDULE MAINTENANCEBattery Tray Latch MAINTENANCE-BATTERIESBattery Tray Battery Connector-MachineCharge batteries in a well ventilated area MAINTENANCE-BATTERIESBATTERY MAINTENANCE BATTERIES WET CELL ONLYBATTERY CONDITION MAINTENANCE-BATTERIESCHECKING BATTERY SPECIFIC GRAVITY CHECKING GRAVITY A.Hydrometer B.BatteryCHANGING BATTERIES MAINTENANCE-BATTERIESSqueegee Level Indicator MAINTENANCE-SQUEEGEESqueegee Pitch Adjustment Squeegee Deflection Adjustment KnobsSQUEEGEE BLADES MAINTENANCE-SQUEEGEEADJUSTING SQUEEGEE TO REMOVE SQUEEGEE ASSEMBLYSQUEEGEE DEFLECTION MAINTENANCE-SQUEEGEETO ADJUST SQUEEGEE PITCH TO ADJUST AMOUNT OF REAR SQUEEGEE DEFLECTIONFINISHED FLOORS MAINTENANCE-SCRUBBRUSHESSCRUB BRUSHES UNCOATED FLOORSScrub deck skirt stop MAINTENANCE-SCRUBDECK - DISK4-10 Scrub deck Aqua-MizerBRUSH MOTOR CARBON BRUSH REPLACEMENT MAINTENANCE-SCRUBDECK - DISK4-11 Do not use a pressure washer to clean aroundTo adjust the actuator 4-12MAINTENANCE-SCRUBDECK - DISK SCRUB DECK ACTUATOR ADJUSTMENT86037660 CHARIOT 11/09/06 MAINTENANCE-SCRUBDECK - CYLINDRICAL44--13 SCRUB BRUSH REPLACEMENT 4-14MAINTENANCE-SCRUBDECK - CYLINDRICAL MAINTENANCESCRUB DECK ADJUSTMENT 4-15MAINTENANCE-SCRUBDECK - CYLINDRICAL ADJUSTMENT OF INDIVIDUAL BRUSHESDo not use a pressure washer to clean around 4-16MAINTENANCE-SCRUBDECK - CYLINDRICAL BRUSH MOTOR CARBON BRUSH REPLACEMENTSCRUB DECK ACTUATOR ADJUSTMENT 4-17MAINTENANCE-SCRUBDECK - CYLINDRICAL ACTUATOR SCRUB DECK REMOVAL/REPLACEMENT2.FUSE DELUXE ONLY MAINTENANCE-CIRCUITPROTECTION4-18 1.CIRCUIT BREAKERS BASIC PANEL SHOWNSolution Strainer-Fine MAINTENANCE-SOLUTIONSTRAINER & PUMP - DISK MODELS4-19 Solution Strainer-CoarseJets 4-20Solution Strainer-Coarse Solution Strainer-Fine2.SOLUTION STRAINER FINE AND SHUT-OFFVALVE MAINTENANCE-SOLUTIONSTRAINER & PUMP4-21 1. SOLUTION STRAINER-COARSE4-22 MAINTENANCE-VACUUM& FLOAT SHUT-OFF1.Recovery tank float shut-off 2.Vacuum motor RECOVERY TANK FLOAT SHUT-OFF Vacuum Motor Carbon Brushes4-23 MAINTENANCE-VACUUM& FLOAT SHUT-OFF4-24 MAINTENANCE-DRIVEMOTOR & BRAKE1.Drive motor 2.Parking brake 3.Drive chain To disengage brake 4-25MAINTENANCE-DRIVEMOTOR & BRAKE ELECTRIC PARKING BRAKE ENGAGEMENTDo not use a pressure washer to clean around 4-26MAINTENANCE-DRIVEMOTOR & BRAKE DRIVE MOTOR CARBON BRUSH REPLACEMENTREPLACING BAG MAINTENANCE-BAGREPLACEMENT4-27 REMOVING BAGMACHINE TIE-DOWNS MAINTENANCE-TRANSPORTING4-28 PUSHING MACHINEPROBLEM MACHINE TROUBLESHOOTING4-29 ERRORPROBLEM 4-30MACHINE TROUBLESHOOTING ERRORSOLUTION 4-31ERROR PROBLEM4-32 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODESPROPEL CIRCUIT BOARD TROUBLESHOOTING MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES 4-33PROGRAMMER LCD 86037660 CHARIOT 11/09/06 4-32