Windsor CSX24 10060270 manual Maintenance-Batteries, Batteries Wet Cell Only, Battery Maintenance

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BATTERIES (WET CELL ONLY)

MAINTENANCE-BATTERIES

BATTERIES (WET CELL ONLY)

The batteries provide the power to operate the machine. The batteries require regular maintenance to keep them operating at peak efficiency.

The machine batteries will hold their charge for long periods of time, but they can only be charged a certain number of times. To get the greatest life from the batteries, charge them when their charge level reaches 25% of a full charge. Use a hydrometer to check the charge level.

Do not allow the batteries to remain in a discharged condition for any length of time. Never expose a discharged battery to temperatures below freezing. Discharged batteries will freeze causing cracked cases. Do not operate the machine if the batteries are in poor condition or if they have a charge level below 25% (specific gravity below 1.155).

Keep all metallic objects off the top of the batteries, as they may cause a short circuit. Replace worn or damaged cables and terminals.

Check the electrolyte level in each battery cell before and after charging the batteries. Never add acid to the batteries, use distilled water. Do not allow water level to fall below the battery plates. Portions of plates exposed to air will be destroyed. Do not overfill. Keep plugs firmly in place at all times.

When servicing machine, avoid contact with battery acid.

Batteries emit hydrogen gas. Explosion or fire can

result. Keep sparks and open flame away. Keep covers open when charging.

Wear eye protection and protective clothing when working with batteries.

Charge batteries in a well ventilated area.

BATTERY MAINTENANCE

1.When cleaning the batteries, use a solution of baking soda and water. Do not allow the cleaning fluid to enter the battery cells, electrolyte will be neutralized.

2.Maintain the proper electrolyte level in each battery cell. If a cell should accidentally overflow, clean immediately.

3.Wipe off the top of the batteries at least once a week.

4.Test battery condition with a hydrometer at least once a week.

5.Ensure that all connections are tight and all corrosion removed.

6.Every 4 to 6 months, remove that batteries from the machine and clean the battery cases and battery compartment.

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86037660 CHARIOT 11/09/06

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Contents MODELS Operating Instructions ENGiSCRUB CS24MACHINE DATA LOG/OVERVIEW MODELTABLE OF CONTENTS HOW TO USE THIS MANUALSAFETY HOW TO USE THIS MANUAL SAVE THESE INSTRUCTIONS READ ALL INSTRUCTIONS BEFORE USING THIS MACHINEIMPORTANT SAFETY INSTRUCTIONS must always be followed, including the followingWHEN SERVICING MACHINE HAZARD INTENSITY LEVELFOR SAFETY Never allow metal to lie across battery topsSAFETY LABEL LOCATION BATTERY86244300 PRV NO. WARNING LABEL 86252520 PRV NO TECHNICAL SPECIFICATIONS DIMENSION/CAPACITYTECHNICAL SPECIFICATIONS SPECIAL NOTESMEASURE HOW THIS MACHINE WORKS COMPONENTS DRIVE CONTROLS 10 BasicDRIVE CONTROLS DRIVE CONTROLS 6.SPEED CONTROL SWITCH7.DRIVE RESET SWITCH 8.HORN BUTTONDRIVE CONTROLS 10A. BATTERY CHARGE LEVEL INDICATOR-BASIC10B. BATTERY CHARGE LEVEL INDICATOR-DELUXE 11A. HOUR METER-BASICSolution Control Knob Brush Pressure IndicatorScrub Deck Actuator Switch SCRUB CONTROLS-BASICAND CYLINDRICAL2.ACTUATOR SWITCH SCRUB CONTROLS-BASIC-CYLINDRICAL3-10 3.BRUSH PRESSURE INDICATORSolution Control Switch One Touch SwitchVacuum/Squeegee Switch Display Toggle Switch3.BRUSH PRESSURE SWITCH 3-122.SOLUTION CONTROL SWITCH 4.VACUUM/SQUEEGEE SWITCH1.Squeegee Deflection Adjustment Knobs SCRUB CONTROLS-SQUEEGEE3-13 2.Squeegee Pitch Adjustment Rod2.SQUEEGEE PITCH ADJUSTMENT ROD DISK SCRUBBER 3-141.SQUEEGEE DEFLECTION ADJUSTMENT KNOBS SQUEEGEE PITCH ADJUSTMENT KNOB CYLINDRICALEMERGENCY STOP PROCEDURES MACHINE OPERATION3-15 STARTING MACHINEMACHINE OPERATION 3-16FILLING SOLUTION TANK Flammable materials can cause anTO BEGIN SCRUBBING 3-17MACHINE OPERATION 5.BASIC AND CYLINDRICAL Lower the squeegeeMACHINE OPERATION 3-18FOR SAFETY Before leaving or servicing TO STOP SCRUBBING 1. BASIC AND CYLINDRICALRECOVERY TANK 3-19EMPTYING AND CLEANING TANKS SOLUTION TANK3-20 86037660 CHARIOT 11/09/06MAINTENANCE MAINTENANCESERVICE SCHEDULE Check brushes or pads for proper installationBattery Connector-Machine MAINTENANCE-BATTERIESBattery Tray Battery Tray LatchBATTERIES WET CELL ONLY MAINTENANCE-BATTERIESBATTERY MAINTENANCE Charge batteries in a well ventilated areaCHECKING GRAVITY A.Hydrometer B.Battery MAINTENANCE-BATTERIESCHECKING BATTERY SPECIFIC GRAVITY BATTERY CONDITIONMAINTENANCE-BATTERIES CHANGING BATTERIESSqueegee Deflection Adjustment Knobs MAINTENANCE-SQUEEGEESqueegee Pitch Adjustment Squeegee Level IndicatorTO REMOVE SQUEEGEE ASSEMBLY MAINTENANCE-SQUEEGEEADJUSTING SQUEEGEE SQUEEGEE BLADESTO ADJUST AMOUNT OF REAR SQUEEGEE DEFLECTION MAINTENANCE-SQUEEGEETO ADJUST SQUEEGEE PITCH SQUEEGEE DEFLECTIONUNCOATED FLOORS MAINTENANCE-SCRUBBRUSHESSCRUB BRUSHES FINISHED FLOORSScrub deck Aqua-Mizer MAINTENANCE-SCRUBDECK - DISK4-10 Scrub deck skirt stopDo not use a pressure washer to clean around MAINTENANCE-SCRUBDECK - DISK4-11 BRUSH MOTOR CARBON BRUSH REPLACEMENTSCRUB DECK ACTUATOR ADJUSTMENT 4-12MAINTENANCE-SCRUBDECK - DISK To adjust the actuatorMAINTENANCE-SCRUBDECK - CYLINDRICAL 86037660 CHARIOT 11/09/0644--13 MAINTENANCE 4-14MAINTENANCE-SCRUBDECK - CYLINDRICAL SCRUB BRUSH REPLACEMENTADJUSTMENT OF INDIVIDUAL BRUSHES 4-15MAINTENANCE-SCRUBDECK - CYLINDRICAL SCRUB DECK ADJUSTMENTBRUSH MOTOR CARBON BRUSH REPLACEMENT 4-16MAINTENANCE-SCRUBDECK - CYLINDRICAL Do not use a pressure washer to clean aroundACTUATOR SCRUB DECK REMOVAL/REPLACEMENT 4-17MAINTENANCE-SCRUBDECK - CYLINDRICAL SCRUB DECK ACTUATOR ADJUSTMENT1.CIRCUIT BREAKERS BASIC PANEL SHOWN MAINTENANCE-CIRCUITPROTECTION4-18 2.FUSE DELUXE ONLYSolution Strainer-Coarse MAINTENANCE-SOLUTIONSTRAINER & PUMP - DISK MODELS4-19 Solution Strainer-FineSolution Strainer-Fine 4-20Solution Strainer-Coarse Jets1. SOLUTION STRAINER-COARSE MAINTENANCE-SOLUTIONSTRAINER & PUMP4-21 2.SOLUTION STRAINER FINE AND SHUT-OFFVALVEMAINTENANCE-VACUUM& FLOAT SHUT-OFF 4-221.Recovery tank float shut-off 2.Vacuum motor MAINTENANCE-VACUUM& FLOAT SHUT-OFF Vacuum Motor Carbon Brushes4-23 RECOVERY TANK FLOAT SHUT-OFFMAINTENANCE-DRIVEMOTOR & BRAKE 4-241.Drive motor 2.Parking brake 3.Drive chain ELECTRIC PARKING BRAKE ENGAGEMENT 4-25MAINTENANCE-DRIVEMOTOR & BRAKE To disengage brakeDRIVE MOTOR CARBON BRUSH REPLACEMENT 4-26MAINTENANCE-DRIVEMOTOR & BRAKE Do not use a pressure washer to clean aroundREMOVING BAG MAINTENANCE-BAGREPLACEMENT4-27 REPLACING BAGPUSHING MACHINE MAINTENANCE-TRANSPORTING4-28 MACHINE TIE-DOWNSERROR MACHINE TROUBLESHOOTING4-29 PROBLEMERROR 4-30MACHINE TROUBLESHOOTING PROBLEMPROBLEM 4-31ERROR SOLUTIONMACHINE TROUBLESHOOTING CONTROLLER FAULT CODES 4-32PROPEL CIRCUIT BOARD TROUBLESHOOTING 4-33 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODESPROGRAMMER LCD 4-32 86037660 CHARIOT 11/09/06