Windsor CSXE24 10060290 Vacuum Motor Carbon Brushes, 4-23, Maintenance-Vacuum& Float Shut-Off

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RECOVERY TANK FLOAT SHUT-OFF

MAINTENANCE-VACUUM & FLOAT SHUT-OFF

RECOVERY TANK FLOAT SHUT-OFF

When water is no longer being vacuumed from the floor and the vacuum fan is operating, the ball float has engaged. The vacuum motor will not vacuum water with recovery tank full. The recovery tank must be drained.

1.The float shut-off screen can be cleaned in or out of the machine.

2.To clean the float shut-off while it is inside the machine wipe material off screen then rinse. Check that the ball is also clean and moves freely.

3.To remove the float shut-off, grasp the screen with one hand and the connected tube with the other. Tilt and pull the float screen assembly to pull it off the barb on the tube.

4.To install, place one hand on the tube, and then tilt and push the float screen assembly over the barb on the tube.

FOR SAFETY: before leaving or servicing machine, stop on a level surface, turn off machine and disconnect power.

TO REPAIR OR REPLACE VACUUM MOTOR

1.Remove rear cover from machine.

2.Remove two screws from top of control panel and four screws from sides of control housing.

3.Slide control housing back from tank to expose vacuum motor.

4.Disconnect electrical connector from the vacuum motor.

5.Remove three nuts that secure vacuum motor retaining plate, remove plate and vacuum motor.

6.Reverse steps to install. Make sure that gasket is on vacuum so that vacuum seals against tank

Vacuum Motor Carbon Brushes

TO REPAIR OR REPLACE VACUUM MOTOR End Cap

Carbon

Brushes

If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.

Important:

These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.

Vacuum Motor Carbon Brushes 38 [9.5mm]

Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.

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86037660 CHARIOT 11/09/06

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Contents MODELS Operating Instructions ENGiSCRUB CS24MACHINE DATA LOG/OVERVIEW MODELSAFETY TABLE OF CONTENTSHOW TO USE THIS MANUAL HOW TO USE THIS MANUAL SAVE THESE INSTRUCTIONS READ ALL INSTRUCTIONS BEFORE USING THIS MACHINEIMPORTANT SAFETY INSTRUCTIONS must always be followed, including the followingWHEN SERVICING MACHINE HAZARD INTENSITY LEVELFOR SAFETY Never allow metal to lie across battery tops86244300 PRV NO. WARNING LABEL 86252520 PRV NO SAFETY LABEL LOCATIONBATTERY TECHNICAL SPECIFICATIONS DIMENSION/CAPACITYMEASURE TECHNICAL SPECIFICATIONSSPECIAL NOTES HOW THIS MACHINE WORKS COMPONENTS DRIVE CONTROLS 10 BasicDRIVE CONTROLS DRIVE CONTROLS 6.SPEED CONTROL SWITCH7.DRIVE RESET SWITCH 8.HORN BUTTONDRIVE CONTROLS 10A. BATTERY CHARGE LEVEL INDICATOR-BASIC10B. BATTERY CHARGE LEVEL INDICATOR-DELUXE 11A. HOUR METER-BASICSolution Control Knob Brush Pressure IndicatorScrub Deck Actuator Switch SCRUB CONTROLS-BASICAND CYLINDRICAL2.ACTUATOR SWITCH SCRUB CONTROLS-BASIC-CYLINDRICAL3-10 3.BRUSH PRESSURE INDICATORSolution Control Switch One Touch SwitchVacuum/Squeegee Switch Display Toggle Switch3.BRUSH PRESSURE SWITCH 3-122.SOLUTION CONTROL SWITCH 4.VACUUM/SQUEEGEE SWITCH1.Squeegee Deflection Adjustment Knobs SCRUB CONTROLS-SQUEEGEE3-13 2.Squeegee Pitch Adjustment Rod2.SQUEEGEE PITCH ADJUSTMENT ROD DISK SCRUBBER 3-141.SQUEEGEE DEFLECTION ADJUSTMENT KNOBS SQUEEGEE PITCH ADJUSTMENT KNOB CYLINDRICALEMERGENCY STOP PROCEDURES MACHINE OPERATION3-15 STARTING MACHINEMACHINE OPERATION 3-16FILLING SOLUTION TANK Flammable materials can cause anTO BEGIN SCRUBBING 3-17MACHINE OPERATION 5.BASIC AND CYLINDRICAL Lower the squeegeeMACHINE OPERATION 3-18FOR SAFETY Before leaving or servicing TO STOP SCRUBBING 1. BASIC AND CYLINDRICALRECOVERY TANK 3-19EMPTYING AND CLEANING TANKS SOLUTION TANK3-20 86037660 CHARIOT 11/09/06MAINTENANCE MAINTENANCESERVICE SCHEDULE Check brushes or pads for proper installationBattery Connector-Machine MAINTENANCE-BATTERIESBattery Tray Battery Tray LatchBATTERIES WET CELL ONLY MAINTENANCE-BATTERIESBATTERY MAINTENANCE Charge batteries in a well ventilated areaCHECKING GRAVITY A.Hydrometer B.Battery MAINTENANCE-BATTERIESCHECKING BATTERY SPECIFIC GRAVITY BATTERY CONDITIONMAINTENANCE-BATTERIES CHANGING BATTERIESSqueegee Deflection Adjustment Knobs MAINTENANCE-SQUEEGEESqueegee Pitch Adjustment Squeegee Level IndicatorTO REMOVE SQUEEGEE ASSEMBLY MAINTENANCE-SQUEEGEEADJUSTING SQUEEGEE SQUEEGEE BLADESTO ADJUST AMOUNT OF REAR SQUEEGEE DEFLECTION MAINTENANCE-SQUEEGEETO ADJUST SQUEEGEE PITCH SQUEEGEE DEFLECTIONUNCOATED FLOORS MAINTENANCE-SCRUBBRUSHESSCRUB BRUSHES FINISHED FLOORSScrub deck Aqua-Mizer MAINTENANCE-SCRUBDECK - DISK4-10 Scrub deck skirt stopDo not use a pressure washer to clean around MAINTENANCE-SCRUBDECK - DISK4-11 BRUSH MOTOR CARBON BRUSH REPLACEMENTSCRUB DECK ACTUATOR ADJUSTMENT 4-12MAINTENANCE-SCRUBDECK - DISK To adjust the actuator44--13 MAINTENANCE-SCRUBDECK - CYLINDRICAL86037660 CHARIOT 11/09/06 MAINTENANCE 4-14MAINTENANCE-SCRUBDECK - CYLINDRICAL SCRUB BRUSH REPLACEMENTADJUSTMENT OF INDIVIDUAL BRUSHES 4-15MAINTENANCE-SCRUBDECK - CYLINDRICAL SCRUB DECK ADJUSTMENTBRUSH MOTOR CARBON BRUSH REPLACEMENT 4-16MAINTENANCE-SCRUBDECK - CYLINDRICAL Do not use a pressure washer to clean aroundACTUATOR SCRUB DECK REMOVAL/REPLACEMENT 4-17MAINTENANCE-SCRUBDECK - CYLINDRICAL SCRUB DECK ACTUATOR ADJUSTMENT1.CIRCUIT BREAKERS BASIC PANEL SHOWN MAINTENANCE-CIRCUITPROTECTION4-18 2.FUSE DELUXE ONLYSolution Strainer-Coarse MAINTENANCE-SOLUTIONSTRAINER & PUMP - DISK MODELS4-19 Solution Strainer-FineSolution Strainer-Fine 4-20Solution Strainer-Coarse Jets1. SOLUTION STRAINER-COARSE MAINTENANCE-SOLUTIONSTRAINER & PUMP4-21 2.SOLUTION STRAINER FINE AND SHUT-OFFVALVE1.Recovery tank float shut-off 2.Vacuum motor MAINTENANCE-VACUUM& FLOAT SHUT-OFF4-22 MAINTENANCE-VACUUM& FLOAT SHUT-OFF Vacuum Motor Carbon Brushes4-23 RECOVERY TANK FLOAT SHUT-OFF1.Drive motor 2.Parking brake 3.Drive chain MAINTENANCE-DRIVEMOTOR & BRAKE4-24 ELECTRIC PARKING BRAKE ENGAGEMENT 4-25MAINTENANCE-DRIVEMOTOR & BRAKE To disengage brakeDRIVE MOTOR CARBON BRUSH REPLACEMENT 4-26MAINTENANCE-DRIVEMOTOR & BRAKE Do not use a pressure washer to clean aroundREMOVING BAG MAINTENANCE-BAGREPLACEMENT4-27 REPLACING BAGPUSHING MACHINE MAINTENANCE-TRANSPORTING4-28 MACHINE TIE-DOWNSERROR MACHINE TROUBLESHOOTING4-29 PROBLEMERROR 4-30MACHINE TROUBLESHOOTING PROBLEMPROBLEM 4-31ERROR SOLUTIONPROPEL CIRCUIT BOARD TROUBLESHOOTING MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES4-32 PROGRAMMER LCD 4-33MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES 4-32 86037660 CHARIOT 11/09/06