Windsor CSE24 10060250 manual Machine Troubleshooting, 4-29, Error, Problem, Cause, Code, Solution

Page 56
MACHINE TROUBLESHOOTING

MACHINE TROUBLESHOOTING

 

 

ERROR

 

PROBLEM

CAUSE

CODE

SOLUTION

 

 

DELUXE

 

No power to machine

Battery disconnected

 

 

 

Check all battery cable

 

 

 

 

 

connections

 

Emergency shut-off activated

 

 

 

Reset

 

 

 

 

 

 

 

Battery cables corroded

 

 

 

Clean connections

 

Main fuse blown (Deluxe Only)

 

 

 

Replace fuse

 

 

 

 

 

 

 

Faulty key switch

 

 

 

Replace switch

 

 

 

 

 

 

Little or no propel

Low battery charge

 

 

 

Charge batteries

 

 

 

 

 

 

 

Machine turned on with pedal not in

 

 

 

Allow pedal to return to

 

 

 

 

 

neutral position

 

 

 

neutral.

 

 

 

 

 

 

 

 

 

 

 

 

 

Restart

 

 

 

 

 

 

 

 

 

 

 

 

 

Controller overheated

7802/7801

Allow cool down period

 

Loose motor connection

7800

Check wires and

 

 

 

 

 

connections from controller

 

 

 

 

 

to motor

 

Faulty throttle circuit or potentiometer

0814

Check wires and

 

 

 

 

 

connections from throttle to

 

 

 

 

 

LCD controller and

 

 

 

 

 

potentiometer resistance

 

Faulty drive reset circuit or switch

 

 

 

Check wires, connections

 

 

 

 

 

and switch

 

Faulty operator presence pedal

 

 

 

Check wires, connections

 

circuit or switch

 

 

 

and switch

 

Faulty platform circuit or switch

 

 

 

Check wires, connections

 

 

 

 

 

and switch

 

Brake over-ride engaged

 

 

 

Disengage brake over-ride

 

 

 

 

 

 

 

Faulty brake circuit or over-ride

 

 

 

Check wires, connections

 

switch

 

 

 

and switch

Machine does not change

Faulty speed control circuit or switch

 

 

 

Check wires, connections

speeds

 

 

 

 

and switch

Forward speed only

Faulty forward/reverse switch

 

 

 

Replace switch

Reverse speed only

 

 

 

 

 

Poor or no water pickup

Squeegee out of adjustment

 

 

 

Adjust squeegee

 

 

 

 

 

 

 

Debris caught on squeegee

 

 

 

Remove debris

 

 

 

 

 

 

 

Worn squeegee blades

 

 

 

Rotate or replace

 

 

 

 

 

squeegee blades

 

Vacuum hose clogged

 

 

 

Clear obstruction from

 

 

 

 

 

hose

 

Vacuum hose disconnected from

 

 

 

Reconnect vacuum hose

 

squeegee or recovery tank dome

 

 

 

 

 

Recovery tank float system dirty

 

 

 

Clean float system

 

 

 

 

 

 

 

Recovery tank not sealed

 

 

 

Place recovery tank dome

 

 

 

 

 

on tank. Replace

 

 

 

 

 

damaged gaskets

 

 

 

 

 

 

 

Foam filling recovery tank

 

 

 

Empty recovery tank. Use

 

 

 

 

 

less or different detergent.

 

 

 

 

 

Use defoamer.

4-29

86037660 CHARIOT 11/09/06

Image 56
Contents Operating Instructions ENG iSCRUBMODELS CS24MACHINE DATA LOG/OVERVIEW MODELSAFETY TABLE OF CONTENTSHOW TO USE THIS MANUAL HOW TO USE THIS MANUAL READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE IMPORTANT SAFETY INSTRUCTIONSSAVE THESE INSTRUCTIONS must always be followed, including the followingHAZARD INTENSITY LEVEL FOR SAFETYWHEN SERVICING MACHINE Never allow metal to lie across battery tops86244300 PRV NO. WARNING LABEL 86252520 PRV NO SAFETY LABEL LOCATIONBATTERY TECHNICAL SPECIFICATIONS DIMENSION/CAPACITYMEASURE TECHNICAL SPECIFICATIONSSPECIAL NOTES HOW THIS MACHINE WORKS COMPONENTS DRIVE CONTROLS 10 BasicDRIVE CONTROLS 6.SPEED CONTROL SWITCH 7.DRIVE RESET SWITCHDRIVE CONTROLS 8.HORN BUTTON10A. BATTERY CHARGE LEVEL INDICATOR-BASIC 10B. BATTERY CHARGE LEVEL INDICATOR-DELUXEDRIVE CONTROLS 11A. HOUR METER-BASICBrush Pressure Indicator Scrub Deck Actuator SwitchSolution Control Knob SCRUB CONTROLS-BASICAND CYLINDRICALSCRUB CONTROLS-BASIC-CYLINDRICAL 3-102.ACTUATOR SWITCH 3.BRUSH PRESSURE INDICATOROne Touch Switch Vacuum/Squeegee SwitchSolution Control Switch Display Toggle Switch3-12 2.SOLUTION CONTROL SWITCH3.BRUSH PRESSURE SWITCH 4.VACUUM/SQUEEGEE SWITCHSCRUB CONTROLS-SQUEEGEE 3-131.Squeegee Deflection Adjustment Knobs 2.Squeegee Pitch Adjustment Rod3-14 1.SQUEEGEE DEFLECTION ADJUSTMENT KNOBS2.SQUEEGEE PITCH ADJUSTMENT ROD DISK SCRUBBER SQUEEGEE PITCH ADJUSTMENT KNOB CYLINDRICALMACHINE OPERATION 3-15EMERGENCY STOP PROCEDURES STARTING MACHINE3-16 FILLING SOLUTION TANKMACHINE OPERATION Flammable materials can cause an3-17 MACHINE OPERATIONTO BEGIN SCRUBBING 5.BASIC AND CYLINDRICAL Lower the squeegee3-18 FOR SAFETY Before leaving or servicingMACHINE OPERATION TO STOP SCRUBBING 1. BASIC AND CYLINDRICAL3-19 EMPTYING AND CLEANING TANKSRECOVERY TANK SOLUTION TANK3-20 86037660 CHARIOT 11/09/06MAINTENANCE SERVICE SCHEDULEMAINTENANCE Check brushes or pads for proper installationMAINTENANCE-BATTERIES Battery TrayBattery Connector-Machine Battery Tray LatchMAINTENANCE-BATTERIES BATTERY MAINTENANCEBATTERIES WET CELL ONLY Charge batteries in a well ventilated areaMAINTENANCE-BATTERIES CHECKING BATTERY SPECIFIC GRAVITYCHECKING GRAVITY A.Hydrometer B.Battery BATTERY CONDITIONMAINTENANCE-BATTERIES CHANGING BATTERIESMAINTENANCE-SQUEEGEE Squeegee Pitch AdjustmentSqueegee Deflection Adjustment Knobs Squeegee Level IndicatorMAINTENANCE-SQUEEGEE ADJUSTING SQUEEGEETO REMOVE SQUEEGEE ASSEMBLY SQUEEGEE BLADESMAINTENANCE-SQUEEGEE TO ADJUST SQUEEGEE PITCHTO ADJUST AMOUNT OF REAR SQUEEGEE DEFLECTION SQUEEGEE DEFLECTIONMAINTENANCE-SCRUBBRUSHES SCRUB BRUSHESUNCOATED FLOORS FINISHED FLOORSMAINTENANCE-SCRUBDECK - DISK 4-10Scrub deck Aqua-Mizer Scrub deck skirt stopMAINTENANCE-SCRUBDECK - DISK 4-11Do not use a pressure washer to clean around BRUSH MOTOR CARBON BRUSH REPLACEMENT4-12 MAINTENANCE-SCRUBDECK - DISKSCRUB DECK ACTUATOR ADJUSTMENT To adjust the actuator44--13 MAINTENANCE-SCRUBDECK - CYLINDRICAL86037660 CHARIOT 11/09/06 4-14 MAINTENANCE-SCRUBDECK - CYLINDRICALMAINTENANCE SCRUB BRUSH REPLACEMENT4-15 MAINTENANCE-SCRUBDECK - CYLINDRICALADJUSTMENT OF INDIVIDUAL BRUSHES SCRUB DECK ADJUSTMENT4-16 MAINTENANCE-SCRUBDECK - CYLINDRICALBRUSH MOTOR CARBON BRUSH REPLACEMENT Do not use a pressure washer to clean around4-17 MAINTENANCE-SCRUBDECK - CYLINDRICALACTUATOR SCRUB DECK REMOVAL/REPLACEMENT SCRUB DECK ACTUATOR ADJUSTMENTMAINTENANCE-CIRCUITPROTECTION 4-181.CIRCUIT BREAKERS BASIC PANEL SHOWN 2.FUSE DELUXE ONLYMAINTENANCE-SOLUTIONSTRAINER & PUMP - DISK MODELS 4-19Solution Strainer-Coarse Solution Strainer-Fine4-20 Solution Strainer-CoarseSolution Strainer-Fine JetsMAINTENANCE-SOLUTIONSTRAINER & PUMP 4-211. SOLUTION STRAINER-COARSE 2.SOLUTION STRAINER FINE AND SHUT-OFFVALVE1.Recovery tank float shut-off 2.Vacuum motor MAINTENANCE-VACUUM& FLOAT SHUT-OFF4-22 Vacuum Motor Carbon Brushes 4-23MAINTENANCE-VACUUM& FLOAT SHUT-OFF RECOVERY TANK FLOAT SHUT-OFF1.Drive motor 2.Parking brake 3.Drive chain MAINTENANCE-DRIVEMOTOR & BRAKE4-24 4-25 MAINTENANCE-DRIVEMOTOR & BRAKEELECTRIC PARKING BRAKE ENGAGEMENT To disengage brake4-26 MAINTENANCE-DRIVEMOTOR & BRAKEDRIVE MOTOR CARBON BRUSH REPLACEMENT Do not use a pressure washer to clean aroundMAINTENANCE-BAGREPLACEMENT 4-27REMOVING BAG REPLACING BAGMAINTENANCE-TRANSPORTING 4-28PUSHING MACHINE MACHINE TIE-DOWNSMACHINE TROUBLESHOOTING 4-29ERROR PROBLEM4-30 MACHINE TROUBLESHOOTINGERROR PROBLEM4-31 ERRORPROBLEM SOLUTIONPROPEL CIRCUIT BOARD TROUBLESHOOTING MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES4-32 PROGRAMMER LCD 4-33MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES 4-32 86037660 CHARIOT 11/09/06