Windsor CSXEO24 10060300 manual Maintenance-Scrubdeck - Disk, 4-11, To Replace Scrub Brush Motors

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MAINTENANCE-SCRUB DECK - DISK

MAINTENANCE-SCRUB DECK - DISK

Do not use a pressure washer to clean around

the brush motors. Use tap pressure only.

TO REPLACE SCRUB BRUSH MOTORS

1.With the scrub deck in the raised position, disconnect brush motor wiring connector from harness.

2.Remove skirts from scrub deck to access and remove scrub brushes or pad drivers.

3.Remove Aqua-Mizers™ from scrub deck.

4.Remove retaining bolt, lock washer, flat washer and star drive from brush motor shaft.

5.Remove 4 brush motor mounting bolts located under scrub deck.

6.Lower scrub deck.

7.Remove brush motor.

8.Reverse steps to install.

BRUSH MOTOR CARBON BRUSH

REPLACEMENT

1.Scribe alignment mark on motor barrel to motor cap. Remove two bolts.

2.Remove end cap from motor.

NOTE: Motors contain two wave washers in cap. Do not lose these.

3.Release brush from spring tension. Remove screw connecting brush wire lead to brush holder. Clean brush holder to insure free movement.

4.Retract spring and install new brush. Install connector screw and lead.

5.When all new brushes are installed. Place all in retracted position, held into brush holder by spring tension.

6.Carefully place end cap onto bearing on motor shaft.

NOTE: Use care to assure wave washer alignment.

7.With end cap in partially installed position, release all brushes to contact position with motor commutator.

NOTE: Failure to insure all brushes are released will result in motor failure.

8.Reset end cap and realign with scribe marks on motor barrel. Reinstall the two attach bolts from cap into base.

9.Maintain alignment between motor barrel base and cap.

4-11

86037660 CHARIOT 11/09/06

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Contents MODELS Operating Instructions ENGiSCRUB CS24MACHINE DATA LOG/OVERVIEW MODELSAFETY TABLE OF CONTENTSHOW TO USE THIS MANUAL HOW TO USE THIS MANUAL SAVE THESE INSTRUCTIONS READ ALL INSTRUCTIONS BEFORE USING THIS MACHINEIMPORTANT SAFETY INSTRUCTIONS must always be followed, including the followingWHEN SERVICING MACHINE HAZARD INTENSITY LEVELFOR SAFETY Never allow metal to lie across battery tops86244300 PRV NO. WARNING LABEL 86252520 PRV NO SAFETY LABEL LOCATIONBATTERY TECHNICAL SPECIFICATIONS DIMENSION/CAPACITYMEASURE TECHNICAL SPECIFICATIONSSPECIAL NOTES HOW THIS MACHINE WORKS COMPONENTS DRIVE CONTROLS 10 BasicDRIVE CONTROLS DRIVE CONTROLS 6.SPEED CONTROL SWITCH7.DRIVE RESET SWITCH 8.HORN BUTTONDRIVE CONTROLS 10A. BATTERY CHARGE LEVEL INDICATOR-BASIC10B. BATTERY CHARGE LEVEL INDICATOR-DELUXE 11A. HOUR METER-BASICSolution Control Knob Brush Pressure IndicatorScrub Deck Actuator Switch SCRUB CONTROLS-BASICAND CYLINDRICAL2.ACTUATOR SWITCH SCRUB CONTROLS-BASIC-CYLINDRICAL3-10 3.BRUSH PRESSURE INDICATORSolution Control Switch One Touch SwitchVacuum/Squeegee Switch Display Toggle Switch3.BRUSH PRESSURE SWITCH 3-122.SOLUTION CONTROL SWITCH 4.VACUUM/SQUEEGEE SWITCH1.Squeegee Deflection Adjustment Knobs SCRUB CONTROLS-SQUEEGEE3-13 2.Squeegee Pitch Adjustment Rod2.SQUEEGEE PITCH ADJUSTMENT ROD DISK SCRUBBER 3-141.SQUEEGEE DEFLECTION ADJUSTMENT KNOBS SQUEEGEE PITCH ADJUSTMENT KNOB CYLINDRICALEMERGENCY STOP PROCEDURES MACHINE OPERATION3-15 STARTING MACHINEMACHINE OPERATION 3-16FILLING SOLUTION TANK Flammable materials can cause anTO BEGIN SCRUBBING 3-17MACHINE OPERATION 5.BASIC AND CYLINDRICAL Lower the squeegeeMACHINE OPERATION 3-18FOR SAFETY Before leaving or servicing TO STOP SCRUBBING 1. BASIC AND CYLINDRICALRECOVERY TANK 3-19EMPTYING AND CLEANING TANKS SOLUTION TANK3-20 86037660 CHARIOT 11/09/06MAINTENANCE MAINTENANCESERVICE SCHEDULE Check brushes or pads for proper installationBattery Connector-Machine MAINTENANCE-BATTERIESBattery Tray Battery Tray LatchBATTERIES WET CELL ONLY MAINTENANCE-BATTERIESBATTERY MAINTENANCE Charge batteries in a well ventilated areaCHECKING GRAVITY A.Hydrometer B.Battery MAINTENANCE-BATTERIESCHECKING BATTERY SPECIFIC GRAVITY BATTERY CONDITIONMAINTENANCE-BATTERIES CHANGING BATTERIESSqueegee Deflection Adjustment Knobs MAINTENANCE-SQUEEGEESqueegee Pitch Adjustment Squeegee Level IndicatorTO REMOVE SQUEEGEE ASSEMBLY MAINTENANCE-SQUEEGEEADJUSTING SQUEEGEE SQUEEGEE BLADESTO ADJUST AMOUNT OF REAR SQUEEGEE DEFLECTION MAINTENANCE-SQUEEGEETO ADJUST SQUEEGEE PITCH SQUEEGEE DEFLECTIONUNCOATED FLOORS MAINTENANCE-SCRUBBRUSHESSCRUB BRUSHES FINISHED FLOORSScrub deck Aqua-Mizer MAINTENANCE-SCRUBDECK - DISK4-10 Scrub deck skirt stopDo not use a pressure washer to clean around MAINTENANCE-SCRUBDECK - DISK4-11 BRUSH MOTOR CARBON BRUSH REPLACEMENTSCRUB DECK ACTUATOR ADJUSTMENT 4-12MAINTENANCE-SCRUBDECK - DISK To adjust the actuator44--13 MAINTENANCE-SCRUBDECK - CYLINDRICAL86037660 CHARIOT 11/09/06 MAINTENANCE 4-14MAINTENANCE-SCRUBDECK - CYLINDRICAL SCRUB BRUSH REPLACEMENTADJUSTMENT OF INDIVIDUAL BRUSHES 4-15MAINTENANCE-SCRUBDECK - CYLINDRICAL SCRUB DECK ADJUSTMENTBRUSH MOTOR CARBON BRUSH REPLACEMENT 4-16MAINTENANCE-SCRUBDECK - CYLINDRICAL Do not use a pressure washer to clean aroundACTUATOR SCRUB DECK REMOVAL/REPLACEMENT 4-17MAINTENANCE-SCRUBDECK - CYLINDRICAL SCRUB DECK ACTUATOR ADJUSTMENT1.CIRCUIT BREAKERS BASIC PANEL SHOWN MAINTENANCE-CIRCUITPROTECTION4-18 2.FUSE DELUXE ONLYSolution Strainer-Coarse MAINTENANCE-SOLUTIONSTRAINER & PUMP - DISK MODELS4-19 Solution Strainer-FineSolution Strainer-Fine 4-20Solution Strainer-Coarse Jets1. SOLUTION STRAINER-COARSE MAINTENANCE-SOLUTIONSTRAINER & PUMP4-21 2.SOLUTION STRAINER FINE AND SHUT-OFFVALVE1.Recovery tank float shut-off 2.Vacuum motor MAINTENANCE-VACUUM& FLOAT SHUT-OFF4-22 MAINTENANCE-VACUUM& FLOAT SHUT-OFF Vacuum Motor Carbon Brushes4-23 RECOVERY TANK FLOAT SHUT-OFF1.Drive motor 2.Parking brake 3.Drive chain MAINTENANCE-DRIVEMOTOR & BRAKE4-24 ELECTRIC PARKING BRAKE ENGAGEMENT 4-25MAINTENANCE-DRIVEMOTOR & BRAKE To disengage brakeDRIVE MOTOR CARBON BRUSH REPLACEMENT 4-26MAINTENANCE-DRIVEMOTOR & BRAKE Do not use a pressure washer to clean aroundREMOVING BAG MAINTENANCE-BAGREPLACEMENT4-27 REPLACING BAGPUSHING MACHINE MAINTENANCE-TRANSPORTING4-28 MACHINE TIE-DOWNSERROR MACHINE TROUBLESHOOTING4-29 PROBLEMERROR 4-30MACHINE TROUBLESHOOTING PROBLEMPROBLEM 4-31ERROR SOLUTIONPROPEL CIRCUIT BOARD TROUBLESHOOTING MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES4-32 PROGRAMMER LCD 4-33MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES 4-32 86037660 CHARIOT 11/09/06