Windsor CSE24 10060250 Maintenance, Service Schedule, Before Each, After Each, Work Period

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MAINTENANCE

SERVICE SCHEDULE

 

BEFORE EACH

AFTER EACH

 

 

 

MAINTENANCE

WORK

50

100

200

WORK PERIOD

PERIOD

HRS

HRS

HRS

Check water level of batteries after charging;

 

 

 

 

 

add distilled water if necessary. (Wet cell only)

*

 

 

 

 

Check that dome and cover seal tightly.

*

 

 

 

 

Visually check for damaged or worn tires.

*

 

 

 

 

Check brushes or pads for proper installation.

*

 

 

 

 

Check vacuum hose connections.

*

 

 

 

 

Check that squeegee is securely attached and

 

 

 

 

 

properly adjusted.

*

 

 

 

 

Check for securely attached drain hoses, plug

 

 

 

 

 

and cap.

*

 

 

 

 

Check both pedals, brake and steering for

 

 

 

 

 

proper operation.

*

 

 

 

 

Clean out recovery tank and dome basket.

 

*

 

 

 

Clean and inspect float shutoff.

 

*

 

 

 

Clean out solution tank and filter, check flow.

 

*

 

 

 

Clean and inspect solution filter strainer.

 

*

 

 

 

Run vacuum motors to dry.

 

*

 

 

 

Clean brushes or pads and check wear.

 

*

 

 

 

Clean squeegee blades and check wear.

 

*

 

 

 

Clean outside of tanks, check for damage.

 

*

 

 

 

Store with dome off tank.

 

*

 

 

 

Charge batteries.

 

*

 

 

 

Clean off top of batteries.

 

 

*

 

 

Check battery cells with hydrometer. (Wet cell

 

 

 

 

 

only)

 

 

*

 

 

Inspect scrub deck skirts and Aqua-Mizers.

 

 

*

 

 

Clean solution strainer inside tank.

 

 

*

 

 

Check battery connections are tight.

 

 

*

 

 

Clean battery cases and battery compartment.

 

 

 

*

 

Clean and check drive tension chain for wear

 

 

 

 

 

and tension.

 

 

 

*

 

Check parking brake.

 

 

 

 

*

Clean chains, cables and pulleys for

 

 

 

 

 

squeegee lift.

 

 

 

 

*

Clean pivot points on squeegee and scrub

 

 

 

 

 

deck.

 

 

 

 

*

Check all motors for carbon brush wear.

 

 

 

 

*

Check motor commutators.

 

 

 

 

*

Check steering chain tensioner.

 

 

 

 

*

NOTE: Traction drive, wheels and batteries should be serviced based on traction drive hour meter (Deluxe). The scrub brush hour meter should be used for all other service schedule items.

4-1

86037660 CHARIOT 11/09/06

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Contents Operating Instructions ENG iSCRUBMODELS CS24MACHINE DATA LOG/OVERVIEW MODELHOW TO USE THIS MANUAL TABLE OF CONTENTSSAFETY HOW TO USE THIS MANUAL READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE IMPORTANT SAFETY INSTRUCTIONSSAVE THESE INSTRUCTIONS must always be followed, including the followingHAZARD INTENSITY LEVEL FOR SAFETYWHEN SERVICING MACHINE Never allow metal to lie across battery topsBATTERY SAFETY LABEL LOCATION86244300 PRV NO. WARNING LABEL 86252520 PRV NO TECHNICAL SPECIFICATIONS DIMENSION/CAPACITYSPECIAL NOTES TECHNICAL SPECIFICATIONSMEASURE HOW THIS MACHINE WORKS COMPONENTS DRIVE CONTROLS 10 BasicDRIVE CONTROLS 6.SPEED CONTROL SWITCH 7.DRIVE RESET SWITCHDRIVE CONTROLS 8.HORN BUTTON10A. BATTERY CHARGE LEVEL INDICATOR-BASIC 10B. BATTERY CHARGE LEVEL INDICATOR-DELUXEDRIVE CONTROLS 11A. HOUR METER-BASICBrush Pressure Indicator Scrub Deck Actuator SwitchSolution Control Knob SCRUB CONTROLS-BASICAND CYLINDRICALSCRUB CONTROLS-BASIC-CYLINDRICAL 3-102.ACTUATOR SWITCH 3.BRUSH PRESSURE INDICATOROne Touch Switch Vacuum/Squeegee SwitchSolution Control Switch Display Toggle Switch3-12 2.SOLUTION CONTROL SWITCH3.BRUSH PRESSURE SWITCH 4.VACUUM/SQUEEGEE SWITCHSCRUB CONTROLS-SQUEEGEE 3-131.Squeegee Deflection Adjustment Knobs 2.Squeegee Pitch Adjustment Rod3-14 1.SQUEEGEE DEFLECTION ADJUSTMENT KNOBS2.SQUEEGEE PITCH ADJUSTMENT ROD DISK SCRUBBER SQUEEGEE PITCH ADJUSTMENT KNOB CYLINDRICALMACHINE OPERATION 3-15EMERGENCY STOP PROCEDURES STARTING MACHINE3-16 FILLING SOLUTION TANKMACHINE OPERATION Flammable materials can cause an3-17 MACHINE OPERATIONTO BEGIN SCRUBBING 5.BASIC AND CYLINDRICAL Lower the squeegee3-18 FOR SAFETY Before leaving or servicingMACHINE OPERATION TO STOP SCRUBBING 1. BASIC AND CYLINDRICAL3-19 EMPTYING AND CLEANING TANKSRECOVERY TANK SOLUTION TANK3-20 86037660 CHARIOT 11/09/06MAINTENANCE SERVICE SCHEDULEMAINTENANCE Check brushes or pads for proper installationMAINTENANCE-BATTERIES Battery TrayBattery Connector-Machine Battery Tray LatchMAINTENANCE-BATTERIES BATTERY MAINTENANCEBATTERIES WET CELL ONLY Charge batteries in a well ventilated areaMAINTENANCE-BATTERIES CHECKING BATTERY SPECIFIC GRAVITYCHECKING GRAVITY A.Hydrometer B.Battery BATTERY CONDITIONMAINTENANCE-BATTERIES CHANGING BATTERIESMAINTENANCE-SQUEEGEE Squeegee Pitch AdjustmentSqueegee Deflection Adjustment Knobs Squeegee Level IndicatorMAINTENANCE-SQUEEGEE ADJUSTING SQUEEGEETO REMOVE SQUEEGEE ASSEMBLY SQUEEGEE BLADESMAINTENANCE-SQUEEGEE TO ADJUST SQUEEGEE PITCHTO ADJUST AMOUNT OF REAR SQUEEGEE DEFLECTION SQUEEGEE DEFLECTIONMAINTENANCE-SCRUBBRUSHES SCRUB BRUSHESUNCOATED FLOORS FINISHED FLOORSMAINTENANCE-SCRUBDECK - DISK 4-10Scrub deck Aqua-Mizer Scrub deck skirt stopMAINTENANCE-SCRUBDECK - DISK 4-11Do not use a pressure washer to clean around BRUSH MOTOR CARBON BRUSH REPLACEMENT4-12 MAINTENANCE-SCRUBDECK - DISKSCRUB DECK ACTUATOR ADJUSTMENT To adjust the actuator86037660 CHARIOT 11/09/06 MAINTENANCE-SCRUBDECK - CYLINDRICAL44--13 4-14 MAINTENANCE-SCRUBDECK - CYLINDRICALMAINTENANCE SCRUB BRUSH REPLACEMENT4-15 MAINTENANCE-SCRUBDECK - CYLINDRICALADJUSTMENT OF INDIVIDUAL BRUSHES SCRUB DECK ADJUSTMENT4-16 MAINTENANCE-SCRUBDECK - CYLINDRICALBRUSH MOTOR CARBON BRUSH REPLACEMENT Do not use a pressure washer to clean around4-17 MAINTENANCE-SCRUBDECK - CYLINDRICALACTUATOR SCRUB DECK REMOVAL/REPLACEMENT SCRUB DECK ACTUATOR ADJUSTMENTMAINTENANCE-CIRCUITPROTECTION 4-181.CIRCUIT BREAKERS BASIC PANEL SHOWN 2.FUSE DELUXE ONLYMAINTENANCE-SOLUTIONSTRAINER & PUMP - DISK MODELS 4-19Solution Strainer-Coarse Solution Strainer-Fine4-20 Solution Strainer-CoarseSolution Strainer-Fine JetsMAINTENANCE-SOLUTIONSTRAINER & PUMP 4-211. SOLUTION STRAINER-COARSE 2.SOLUTION STRAINER FINE AND SHUT-OFFVALVE4-22 MAINTENANCE-VACUUM& FLOAT SHUT-OFF1.Recovery tank float shut-off 2.Vacuum motor Vacuum Motor Carbon Brushes 4-23MAINTENANCE-VACUUM& FLOAT SHUT-OFF RECOVERY TANK FLOAT SHUT-OFF4-24 MAINTENANCE-DRIVEMOTOR & BRAKE1.Drive motor 2.Parking brake 3.Drive chain 4-25 MAINTENANCE-DRIVEMOTOR & BRAKEELECTRIC PARKING BRAKE ENGAGEMENT To disengage brake4-26 MAINTENANCE-DRIVEMOTOR & BRAKEDRIVE MOTOR CARBON BRUSH REPLACEMENT Do not use a pressure washer to clean aroundMAINTENANCE-BAGREPLACEMENT 4-27REMOVING BAG REPLACING BAGMAINTENANCE-TRANSPORTING 4-28PUSHING MACHINE MACHINE TIE-DOWNSMACHINE TROUBLESHOOTING 4-29ERROR PROBLEM4-30 MACHINE TROUBLESHOOTINGERROR PROBLEM4-31 ERRORPROBLEM SOLUTION4-32 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODESPROPEL CIRCUIT BOARD TROUBLESHOOTING MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES 4-33PROGRAMMER LCD 4-32 86037660 CHARIOT 11/09/06