Windsor CSXE24 10060290 4-30, Machine Troubleshooting, Error, Problem, Cause, Code, Solution

Page 57
4-30

MACHINE TROUBLESHOOTING

 

 

ERROR

 

PROBLEM

CAUSE

CODE

SOLUTION

 

 

DELUXE

 

Vacuum motor does not run, or

Circuit breaker tripped (Basic)

 

Reset circuit breaker

runs slowly

 

 

 

Faulty vacuum circuit or switch

7700

Check wires, connections

 

 

 

 

and switch

 

Worn vacuum motor brushes

 

Replace brushes, check

 

 

 

commutator

Squeegee will not go up/down

Faulty circuit or actuator

 

Check wires, connectors

 

(Deluxe)

 

and actuator

 

Faulty cables or pulleys

 

Repair/replace cables or

 

 

 

pulleys

Poor scrubbing performance

Debris caught in scrub brushes

 

Remove debris

 

 

 

 

 

Worn brushes or pads

 

Replace brushes or pads

 

 

 

 

 

Improper detergent, brush or

 

Contact equipment or

 

pad used

 

application specialists

 

Low scrub brush down pressure

 

Increase brush pressure

 

 

 

 

 

Low battery charge

 

Charge batteries

 

 

 

 

Little or no solution flow to the floor

Solution tank empty

 

Fill solution tank

 

 

 

 

 

Solution flow turned off or set

 

Turn on or increase flow

 

too low

 

setting

 

Solution strainer plugged

 

Clean solution strainer

 

 

 

 

 

Solution system plumbing

 

Clear obstruction from

 

obstructed

 

plumbing

 

Pump obstructed

 

Clean or replace pump

 

 

 

 

 

Solution solenoid valve

 

Clean or replace valve

 

obstructed or stuck

 

 

 

Solution shut-off valve is closed

 

Open shut-off valve

 

 

 

 

 

Faulty pump circuit or pump

 

Check wiring, connections,

 

 

 

control broad (Basic) and

 

 

 

pump.

 

Faulty solenoid

 

Check solenoid valve

 

 

 

 

Brush motors do not run, or run

Circuit breaker(s) tripped

7600

Reset circuit beaker(s)

slowly

 

 

 

Low battery charge

 

Charge battery

 

 

 

 

 

 

 

Fault brush circuit or motor

7600

Check wires, connections

 

 

 

and motor

 

Worn brush motor brushes

 

Replace brushes, check

 

 

 

commutator

Scrub deck will not go down/up

Actuator circuit breaker tripped

 

Reset breaker

 

(Basic)

 

 

 

Faulty actuator circuit or

 

Check wires, connections

 

actuator

 

and actuator

Scrub deck goes down, then raises

No brushes or pad drivers on

9000

Install brushes or pad

 

machine

 

drivers

Error code not listed is displayed

Controller detects electrical

 

Contact service technician

 

problem

 

 

86037660 CHARIOT 01/03/08

4-30

Image 57
Contents iSCRUB Operating Instructions ENGMODELS CS24MODEL MACHINE DATA LOG/OVERVIEWTABLE OF CONTENTS HOW TO USE THIS MANUALSAFETY HOW TO USE THIS MANUAL IMPORTANT SAFETY INSTRUCTIONS READ ALL INSTRUCTIONS BEFORE USING THIS MACHINESAVE THESE INSTRUCTIONS must always be followed, including the followingFOR SAFETY HAZARD INTENSITY LEVELWHEN SERVICING MACHINE Never allow metal to lie across battery topsSAFETY LABEL LOCATION BATTERY86244300 PRV NO. WARNING LABEL 86252520 PRV NO DIMENSION/CAPACITY TECHNICAL SPECIFICATIONSTECHNICAL SPECIFICATIONS SPECIAL NOTESMEASURE HOW THIS MACHINE WORKS COMPONENTS 10 Basic DRIVE CONTROLSDRIVE CONTROLS 7.DRIVE RESET SWITCH 6.SPEED CONTROL SWITCHDRIVE CONTROLS 8.HORN BUTTON10B. BATTERY CHARGE LEVEL INDICATOR-DELUXE 10A. BATTERY CHARGE LEVEL INDICATOR-BASICDRIVE CONTROLS 11A. HOUR METER-BASICScrub Deck Actuator Switch Brush Pressure IndicatorSolution Control Knob SCRUB CONTROLS-BASICAND CYLINDRICAL3-10 SCRUB CONTROLS-BASIC-CYLINDRICAL2.ACTUATOR SWITCH 3.BRUSH PRESSURE INDICATORVacuum/Squeegee Switch One Touch SwitchSolution Control Switch Display Toggle Switch2.SOLUTION CONTROL SWITCH 3-123.BRUSH PRESSURE SWITCH 4.VACUUM/SQUEEGEE SWITCH3-13 SCRUB CONTROLS-SQUEEGEE1.Squeegee Deflection Adjustment Knobs 2.Squeegee Pitch Adjustment Rod1.SQUEEGEE DEFLECTION ADJUSTMENT KNOBS 3-142.SQUEEGEE PITCH ADJUSTMENT ROD DISK SCRUBBER SQUEEGEE PITCH ADJUSTMENT KNOB CYLINDRICAL3-15 MACHINE OPERATIONEMERGENCY STOP PROCEDURES STARTING MACHINEFILLING SOLUTION TANK 3-16MACHINE OPERATION Flammable materials can cause anMACHINE OPERATION 3-17TO BEGIN SCRUBBING 5.BASIC AND CYLINDRICAL Lower the squeegeeFOR SAFETY Before leaving or servicing 3-18MACHINE OPERATION TO STOP SCRUBBING 1. BASIC AND CYLINDRICALEMPTYING AND CLEANING TANKS 3-19RECOVERY TANK SOLUTION TANK86037660 CHARIOT 11/09/06 3-20SERVICE SCHEDULE MAINTENANCEMAINTENANCE Check brushes or pads for proper installationBattery Tray MAINTENANCE-BATTERIESBattery Connector-Machine Battery Tray LatchBATTERY MAINTENANCE MAINTENANCE-BATTERIESBATTERIES WET CELL ONLY Charge batteries in a well ventilated areaCHECKING BATTERY SPECIFIC GRAVITY MAINTENANCE-BATTERIESCHECKING GRAVITY A.Hydrometer B.Battery BATTERY CONDITIONCHANGING BATTERIES MAINTENANCE-BATTERIESSqueegee Pitch Adjustment MAINTENANCE-SQUEEGEESqueegee Deflection Adjustment Knobs Squeegee Level IndicatorADJUSTING SQUEEGEE MAINTENANCE-SQUEEGEETO REMOVE SQUEEGEE ASSEMBLY SQUEEGEE BLADESTO ADJUST SQUEEGEE PITCH MAINTENANCE-SQUEEGEETO ADJUST AMOUNT OF REAR SQUEEGEE DEFLECTION SQUEEGEE DEFLECTIONSCRUB BRUSHES MAINTENANCE-SCRUBBRUSHESUNCOATED FLOORS FINISHED FLOORS4-10 MAINTENANCE-SCRUBDECK - DISKScrub deck Aqua-Mizer Scrub deck skirt stop4-11 MAINTENANCE-SCRUBDECK - DISKDo not use a pressure washer to clean around BRUSH MOTOR CARBON BRUSH REPLACEMENTMAINTENANCE-SCRUBDECK - DISK 4-12SCRUB DECK ACTUATOR ADJUSTMENT To adjust the actuatorMAINTENANCE-SCRUBDECK - CYLINDRICAL 86037660 CHARIOT 11/09/0644--13 MAINTENANCE-SCRUBDECK - CYLINDRICAL 4-14MAINTENANCE SCRUB BRUSH REPLACEMENTMAINTENANCE-SCRUBDECK - CYLINDRICAL 4-15ADJUSTMENT OF INDIVIDUAL BRUSHES SCRUB DECK ADJUSTMENTMAINTENANCE-SCRUBDECK - CYLINDRICAL 4-16BRUSH MOTOR CARBON BRUSH REPLACEMENT Do not use a pressure washer to clean aroundMAINTENANCE-SCRUBDECK - CYLINDRICAL 4-17ACTUATOR SCRUB DECK REMOVAL/REPLACEMENT SCRUB DECK ACTUATOR ADJUSTMENT4-18 MAINTENANCE-CIRCUITPROTECTION1.CIRCUIT BREAKERS BASIC PANEL SHOWN 2.FUSE DELUXE ONLY4-19 MAINTENANCE-SOLUTIONSTRAINER & PUMP - DISK MODELSSolution Strainer-Coarse Solution Strainer-FineSolution Strainer-Coarse 4-20Solution Strainer-Fine Jets4-21 MAINTENANCE-SOLUTIONSTRAINER & PUMP1. SOLUTION STRAINER-COARSE 2.SOLUTION STRAINER FINE AND SHUT-OFFVALVEMAINTENANCE-VACUUM& FLOAT SHUT-OFF 4-221.Recovery tank float shut-off 2.Vacuum motor 4-23 Vacuum Motor Carbon BrushesMAINTENANCE-VACUUM& FLOAT SHUT-OFF RECOVERY TANK FLOAT SHUT-OFFMAINTENANCE-DRIVEMOTOR & BRAKE 4-241.Drive motor 2.Parking brake 3.Drive chain MAINTENANCE-DRIVEMOTOR & BRAKE 4-25ELECTRIC PARKING BRAKE ENGAGEMENT To disengage brakeMAINTENANCE-DRIVEMOTOR & BRAKE 4-26DRIVE MOTOR CARBON BRUSH REPLACEMENT Do not use a pressure washer to clean around4-27 MAINTENANCE-BAGREPLACEMENTREMOVING BAG REPLACING BAG4-28 MAINTENANCE-TRANSPORTINGPUSHING MACHINE MACHINE TIE-DOWNS4-29 MACHINE TROUBLESHOOTINGERROR PROBLEMMACHINE TROUBLESHOOTING 4-30ERROR PROBLEMERROR 4-31PROBLEM SOLUTIONMACHINE TROUBLESHOOTING CONTROLLER FAULT CODES 4-32PROPEL CIRCUIT BOARD TROUBLESHOOTING 4-33 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODESPROGRAMMER LCD 86037660 CHARIOT 11/09/06 4-32